Indoor unit of air conditioner

• US 8,603,230 B2
• Filed: 01/26/2009
• Issued: 12/10/2013
• Est. Priority Date: 01/25/2008
• Status: Expired due to Fees

• Current Assignee: Daikin Industries Ltd
• Original Assignee: Daikin Industries Ltd
• Inventors: Yokomizo, Tsuyoshi, Nouchi, Yoshiteru, Takagaki, Yukihiro, Sakashita, Akihiko
• Primary Examiner(s): Smith, Duane
• Assistant Examiner(s): Turner, Sonji
• Application Number:
  US12/864,286
• Publication Number:
  US 20100294134A1
• Time in Patent Office: 1,779 Days
• Field of Search: 552/83, 55295-297, 554/28, 554/29, 963/97, 963/98, 963/99, 964/05, 96417-423, 964/24, 964/25
• US Class Current: 96/405
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
• CPC Class Codes: B01D 46/681 by scrapers, brushes or the like
• CPC Class Codes: B01D 46/74 by forces created by movement of the filter element
• CPC Class Codes: F24F 1/0071 with means for purifying supplied air perfuming or deodorising means F24F1/008
• CPC Class Codes: F24F 1/0073 characterised by the mounting or arrangement of filters
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/39 Monitoring filter performance
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 13/28 Arrangement or mounting of filters
• CPC Class Codes: F24F 2013/0616 Outlets that have intake openings
• CPC Class Codes: F24F 2110/00 Control inputs relating to air properties
• CPC Class Codes: F24F 8/90 Cleaning of purification apparatus

Abstract

An indoor unit (1) is provided with an output control portion (35, 71) for controlling a cleaning signal output portion (33, 48) to output a cleaning signal when it is determined that the amount of dust in a dust storing portion (60, 90) has reached a predetermined first level, and when it is determined that the amount of dust in the dust storing portion (60, 90) has reached a second level that is higher than the first level.

Claims

1. An indoor unit of an air conditioner, comprising:

a casing having an inlet and an outlet;

an indoor fan that blows air drawn through the inlet, into the outlet;

an air filter that captures dust contained in the air drawn through the inlet;

a refrigerant circuit that performs an air conditioning operation on the air drawn through the inlet prior to being blown into a room through the outlet;

a dust removing portion that performs a filter cleaning operation that removes, from the air filter, the dust captured by the air filter;

a dust collecting container that collects the dust removed from the air filter;

a dust storing container that stores dust transferred from the dust collecting container;

a cleaning signal output portion that outputs cleaning signals indicating a need to remove the dust from the dust storing container, the cleaning signals including a warning signal, a first abnormal signal, and a second abnormal signal;

an output control portion configured to control the cleaning signal output portion to output the warning signal when it is determined that an amount of dust in the dust collecting container has reached a predetermined first level, output the first abnormal signal when it is determined that the amount of dust in the dust collecting container has reached a second level that is higher than the first level, and output the second abnormal signal when it is determined that the amount of dust in the dust collecting container has reached a third level that is higher than the second level;

inhibit the filter cleaning operation of the dust removing portion, when it is determined that the amount of dust in the dust collecting container has reached the second level; and

perform a dust transfer operation that transfers dust collected in the dust collecting container to the dust storing container; and

a reset input portion that inputs a command to terminate a state where the output control portion inhibits the cleaning operation,

wherein the state where the output control portion inhibits the cleaning operation can be terminated by input to the reset input portion, only before it is determined that the amount of dust in the dust collecting container has reached the third level.

2. The indoor unit of claim 1, further comprising:

a clogging detection section that detects clogging of the air filter, wherein

the output control portion is further configured to inhibit air conditioning operation when it is determined based on an output of the clogging detection section that the clogging of the air filter has reached a predetermined level, after it is determined that the amount of dust in the dust storing portion has reached the second level.

3. The indoor unit of claim 1, wherein the output control portion is further configured to inhibit the air conditioning operation when it is determined that the amount of dust in the dust storing container has reached the second level.

4. The indoor unit of claim 1, further comprising:

a detection sensor for detecting the amount of dust in the dust storing container, and

wherein the output control portion is further configured to determine if the amount of dust in the dust storing container has reached the first level or not, based on an output of the detection sensor.

5. The indoor unit of claim 4, further comprising:

a measuring timer for measuring an accumulated operation time of the indoor fan or the air conditioner after the amount of dust in dust storing portion has reached the first level, wherein the output control portion is further configured to determine if the amount of dust in the dust storing container has reached the second level or not, based on an accumulated operation time of the indoor fan or the air conditioner after it is determined that the amount of dust in the dust storing container has reached the first level.

6. The indoor unit of claim 5, further comprising:

a measuring timer for measuring an accumulated operation time of the indoor fan or the air conditioner after the amount of dust in dust storing portion has reached the second level, wherein the output control portion is further configured to;

determine if the amount of dust in the dust storing container has reached the third level or not, based on the accumulated operation time of the indoor fan or the air conditioner after it is determined that the amount of dust in the dust storing container has reached the second level.

7. The indoor unit of claim 1, further comprising:

a measuring timer for measuring an accumulated operation time of the indoor fan or the air conditioner after the dust is removed from the dust storing container, and

wherein the output control portion is further configured to control the cleaning signal output portion to output the caution signal, when the time measured by the measuring timer or a time calculated by using the measured time reaches a predetermined reference value.

8. The indoor unit of claim 4, further comprising:

a sensor box attached to the dust storing container, the sensor box housing the detection sensor.

9. The indoor unit of claim 8, wherein the detection sensor includes a pair of components positioned at a height slightly lower than the center of the dust storing container such that light emitted from one of the components is detected by the second component after it sequentially passes through a first window and a second window of the dust storing container.