Apparatus and method for separating and concentrating fluids containing multiple components

• US 8,603,346 B2
• Filed: 09/22/2011
• Issued: 12/10/2013
• Est. Priority Date: 05/24/2002
• Status: Expired due to Term

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Biologics LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Leach, Michael D., Higgins, Joel C.
• Primary Examiner(s): Mellon, David C
• Application Number:
  US13/239,962
• Publication Number:
  US 20120015796A1
• Time in Patent Office: 810 Days
• Field of Search: 210/789, 210/787, 210/360.1, 210/380.1, 604/6.01, 604/6.04, 604/6.15, 422/533, 422/548
• US Class Current: 210/789
• CPC Class Codes: B01D 17/0217 by centrifugal force
• CPC Class Codes: B01D 17/12 Auxiliary equipment particularly adapted for use with liquid-separating apparatus, e.g. control circuits
• CPC Class Codes: B01D 21/262 by using a centrifuge
• CPC Class Codes: B01L 1/52 Transportable laboratories; Field kits
• CPC Class Codes: B01L 2200/026 Fluid interfacing between devices or objects, e.g. connectors, inlet details
• CPC Class Codes: B01L 2400/0409 centrifugal forces
• CPC Class Codes: B01L 2400/0478 pistons
• CPC Class Codes: B01L 3/50215 using a float to separate phases
• CPC Class Codes: B01L 9/54 Supports specially adapted for pipettes and burettes automated pipetting stations G01N35/10
• CPC Class Codes: G01N 33/491 by separating the blood components G01N15/05 takes precedence

Abstract

Disclosed is an apparatus that allows for separating and collecting a fraction of a sample. The apparatus, when used with a centrifuge, allows for the creation of at various fractions in the apparatus. A buoy system that may include a first buoy portion and a second member operably interconnected may be used to form at least three fractions from a sample during a substantially single centrifugation process. Therefore, the separation of various fractions may be substantially quick and efficient. Also selected fractions from the sample can be applied to a patient, either alone or as part of a mixture.

Claims

1. A method of operating a separation system, comprising:

positioning a volume of a material in a container, wherein the container has an interior wall that defines a container volume;

applying a force to the volume of material positioned in the container volume to separate the volume of material into at least a first fraction and a second fraction;

after the separation into at least the first fraction and the second fraction, moving a continuous surface within the interior wall of the container to define a collection volume relative to the continuous surface thereby altering a volume defined within the container between the continuous surface and a conical separation face wherein the continuous surface is operable to contact the conical separation face;

removing at least a portion of the first fraction through only one end of the container from within the collection volume; and

fixing a depth gauge through the continuous surface.

2. The method of claim 1, wherein the conical separation face is fixed relative to the container at least during movement of the continuous surface.

3. The method of claim 1, wherein moving the continuous surface includes moving the continuous surface with a force applied from external to the container.

4. The method of claim 1, wherein removing at least the portion of the first fraction within the collection volume includes withdrawing at least the portion of the first fraction though an exterior surface of the container.

5. The system of claim 1, wherein the removing the at least a portion of the first fraction allows the continuous surface to contact the conical separation face.

6. A method of operating a separation system, comprising:

positioning a volume of a material in a container that defines a container volume within a wall having an internal surface that completely defines the container volume within the wall that extends from a bottom to a top and an external surface that also extends from the bottom to the top;

applying a force for a period of time to the container and the volume of material positioned in the container volume to separate the volume of material into at least a first fraction and a second fraction and to compress the container axially while radially expanding the container;

after applying the force to the volume of material positioned in the container volume for at least a portion of the period of time, moving a first surface within the container to define a collection volume with at least the first surface, wherein the collection volume is less than the container volume; and

removing at least a portion of the first fraction or the second fraction that is positioned at least on a second surface within the collection volume;

wherein at least the portion of the first fraction or the second fraction is removed through the first surface so that the second surface is able to contact the second surface;

wherein the first surface and the second surface are similar in area and both extend from near a center of the container to the inner wall.

7. The method of claim 6, wherein both the first surface and the second surface are substantially fixed in a separation position relative to the container at least during the removing at least the portion of the first fraction or the second fraction.

8. The method of claim 6, wherein the second surface is conical.

9. The method of claim 6, wherein removing at least the portion of the first fraction within the collection volume includes withdrawing at least the portion of the first fraction though an exterior surface of the container.

10. A method of operating a separation system, comprising:

positioning a volume of a material in a container, wherein the container defines a container volume, wherein the container volume is defined by the container having a sidewall extending from a first terminal end to a second terminal end; and

applying a force to the volume of material and a buoy system positioned in the container volume to separate the volume of material into at least a first fraction and a second fraction, wherein the buoy system positioned within the container volume moves between the first terminal end and the second terminal end;

providing the buoy system to include a first member bounded by a first surface that is spaced a distance apart with a spacing portion from a second member bounded by a second surface, wherein the buoy system has a complete density defined by a combination of a first density of the first member different from a second density of the second member;

removing at least a portion of the first fraction from within the collection volume through a passage defined through at least a conically shaped separation face wherein at least a portion of the first surface of the buoy system is operable to contact the conically shaped separation face;

wherein the conically shaped separation face and at least the portion of the first surface both extend substantially an entire width of the container and are substantially complementary to substantially mate with one another; and

wherein the buoy system is moveable to provide a physical barrier between at least the first fraction and the second fraction.

11. The method of claim 10, further comprising:

providing the first member to have at least a first portion and a second portion, wherein the first portion is formed of a first material that defines a collection face and the second portion is fixed to the first portion and formed of a second material, wherein a first density of the first material and a second density of the second material defines a total density of the buoy system.

12. The method of claim 11, wherein the collection face of the first member defines a surface that is tapered inwardly towards a center of the first member.

13. The method of claim 10, wherein the volume of material positioned in the container is moveable relative to the buoy system when the force is applied and the buoy system allows at least the first fraction and the second fraction of the material to pass at least one of the first member or the second member.

14. The method of claim 13, wherein during the application of the force at least a portion of the first fraction moves to a position between the first member and the second member and is positioned between the first member and the second member.

15. The method of claim 10, wherein the first density is less than the second density.

16. The method of claim 15, further comprising:

ceasing application of the force when at least a portion of the buoy system is at least partially positioned within at least a portion of the second fraction of the volume of material that is separated within the container.

17. The method of claim 10, further comprising:

providing a surface of the first member to taper to a bore in the first member.

18. The method of claim 10, providing at least one of the first member or the second member to have a central region substantially unobstructed relative to at least one of the first terminal end or the second terminal end.

19. The method of claim 10, further comprising:

positioning the buoy system in the container with the positioned volume of material;

wherein the container defines a container volume within a wall having an internal surface that completely defines the container volume within the wall that extends from a bottom to a top and an external surface that also extends from the bottom to the top;

wherein the applied force compresses the container axially while radially expanding the container.

20. A method of operating a separation system, comprising:

positioning a volume of a material in a container volume having a buoy system positioned therein, wherein the container volume is defined within a side wall, a first terminal end wall, and a second terminal end wall of a container, wherein the buoy system includes a first member and a second member connected to a spacing portion, wherein the first member and the second member are formed to have different densities;

applying a force to the volume of material and buoy system positioned in the container volume to separate the volume of material into at least a first fraction and a second fraction, wherein the buoy system moves relative to an interface of the first fraction and the second fraction at least while the force is applied;

during application of the force, a collection surface defined by the buoy system is moved within the container to define a collection volume relative to the collection surface of the buoy system thereby altering a volume defined within the container between the collection surface and the first terminal end; and

removing at least a portion of the second fraction from within the collection volume including moving at least the portion of the second fraction through a passage defined near a center of the first member of the buoy system that has a conically shaped separation face;

wherein the conically shaped separation face and the collection surface both extend substantially an entire width of the container and are substantially complementary to substantially mate with one another.

21. The method of claim 20 further comprising:

providing the second member of the buoy system to define a depression in a first surface of the second member.

22. The method of claim 21, further comprising:

providing the buoy system to have a density that allows the second member to move to a selected location within the container relative to the first fraction and the second fraction of the volume of material at least while the force is applied and to position the first surface relative to an interface of the first fraction and the second fraction.

23. The method of claim 21, wherein the second member is within at least one of the first fraction or the second fraction while the first surface is near the interface of the first fraction and the second fraction.

24. The method of claim 21, wherein the first surface is formed with angled walls to define the depression in the first surface.

25. A method of operating a separation system, comprising:

positioning a volume of a whole material having multiple fractions in a container, wherein the container defines a container volume between a first terminal end and a second terminal end having a buoy system positioned in the container volume;

applying a force to the buoy system and the volume of whole material positioned in the container volume to separate the volume of whole material into at least a first fraction and a second fraction wherein at least a portion of the second fraction is between at least a portion of the buoy system and the second terminal end;

at least while applying the force, moving a surface defined by the buoy system within the container volume to define a collection volume relative to the surface and at least the first terminal end thereby altering a volume defined within the container between the surface and a conically shaped separation face within the container;

removing at least a portion of the first fraction from within the collection volume through a passage defined through at least the conically shaped separation face wherein the surface of the buoy system is operable to contact the conically shaped separation face; and

wherein the conically shaped separation face and the surface both extend substantially an entire width of the container and are substantially complementary to substantially mate with one another.

26. The method of claim 25, further comprising:

holding fixed relative to the container the conical separation face at least during movement of the surface.

27. The method of claim 25, wherein removing at least the portion of the first fraction from within the collection volume includes withdrawing at least the portion of the first fraction though an exterior surface of the container.

28. A method of operating a separation system, comprising:

positioning a volume of a whole material in a container, wherein the container defines a container volume at least within an inner wall extending between a first terminal end and a second terminal end;

applying a force for a period of time to the volume of whole material positioned in the container volume to separate the volume of whole material into at least a first fraction and a second fraction of the whole material and causing a first surface to move relative to the second terminal end and configured to allow collection of at least a portion of the first fraction to collect on the first surface;

after applying the force to the volume of whole material positioned in the container volume, moving a second surface relative to the second terminal end and within the container to define a collection volume with the second surface relative to the first surface, wherein the collection volume is less than the container volume; and

removing at least a portion of the first fraction that is positioned within the collection volume through the second surface so that said first surface can contact the second surface when at least a portion of the first fraction is removed;

wherein the first surface and the second surface are similar in area and both extend from near a center of the container to the inner wall.

29. The method of claim 28, further comprising:

ensuring that both the first surface and the second surface are substantially fixed relative to the container at least during the removing at least the portion of the first fraction.

30. The method of claim 28, wherein the first surface and the second surface are complementary conical.

31. The method of claim 28, wherein removing at least the portion of the first fraction from within the collection volume includes withdrawing at least the portion of the first fraction though an exterior surface of the container.