Energy harvesting from flow-induced vibrations

• US 8,604,634 B2
• Filed: 06/05/2009
• Issued: 12/10/2013
• Est. Priority Date: 06/05/2009
• Status: Active Grant

• Current Assignee: Schlumberger Technology Corporation (SLB)
• Original Assignee: Schlumberger Technology Corporation (SLB)
• Inventors: Pabon, Jahir A., Bettin, Giorgia
• Primary Examiner(s): Patel, Tulsidas C
• Assistant Examiner(s): NGUYEN, VIET P
• Application Number:
  US12/479,308
• Publication Number:
  US 20100308599A1
• Time in Patent Office: 1,649 Days
• Field of Search: 290/43, 290/54, 166/65.1, 166/332.1, 166/334.4, 166/66, 166/177.6
• US Class Current: 290/54
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: F03G 7/08 recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
• CPC Class Codes: H02K 7/1876 with reciprocating, linearly oscillating or vibrating parts
• CPC Class Codes: Y02E 10/20 Hydro energy

Abstract

Electrical energy is produced at a remote site by converting kinetic energy from fluid flow to electrical energy using a downhole harvesting apparatus. The downhole harvesting apparatus includes a vibrating sleeve member that vibrates in response to fluid flow through a tubular housing structure. The vibration of the sleeve is used to generate electrical power. The harvesting apparatus may include features to help maintain constant fluid flow in the tubular structure. The harvesting apparatus can be tuned to different vibration and flow regimes in order to enhance energy conversion efficiency.

Claims

1. An apparatus for converting kinetic energy to electrical energy comprising:

a housing with at least two openings through which fluid is permitted to traverse;

a vibrating sleeve operatively connected on the outside of the housing;

the vibrating sleeve comprising at least two sleeve openings configured to align with the at least two openings;

the vibrating sleeve characterized by mechanical properties that permit the vibrating sleeve to oscillate, the oscillations of the vibrating sleeve simultaneously opening one of the at least two openings and closing one of the at least two openings, resulting in a nearly constant fluid flow into the housing;

a device that converts sleeve oscillations to electrical energy; and

wherein at rest about 50% of the at least two openings are blocked by the at least two sleeve openings.

2. The apparatus of claim 1 wherein sleeve oscillations are generated in response to fluid flow.

3. The apparatus of claim 1 wherein sleeve oscillations are generated in response to vortex shedding from a vortex shedding device.

4. The apparatus of claim 1 wherein sleeve oscillations are axial oscillations.

5. The apparatus of claim 1 wherein sleeve oscillations are lateral oscillations.

6. The apparatus of claim 1 wherein the at least two openings are circular.

7. The apparatus of claim 1 wherein the at least two sleeve openings are offset on opposite sides of the vibrating sleeve.

8. The apparatus of claim 1 wherein the at least two sleeve openings are aligned on the same side of the vibrating sleeve.

9. The apparatus of claim 1 further including at least one spring member that controls the range of relative motion and defines a resonant frequency of the apparatus.

10. The apparatus of claim 9 wherein the spring member includes a flexure.

11. The apparatus of claim 1 wherein the vibrating sleeve moves in response to natural flow fluctuations.

12. The apparatus of claim 1 wherein the housing is a segment of production tubing.

13. The apparatus of claim 1 further comprising:

at least one coil attached to at least one backing plate; and

the vibrating sleeve member comprising a plurality of stacked annular magnets arranged with respect to the at least one coil such that magnetic flux from the magnets induces an electric current through the coil in response to relative motion between the magnets and at least one coil.

14. The apparatus of claim 13 wherein the at least one backing plate is placed around the vibrating sleeve.

15. The apparatus of claim 13 wherein the at least one backing plate is attached to an anchoring ring.

16. The apparatus of claim 13 wherein the vibrating sleeve moves relative to the at least one coil which is stationary.

17. The apparatus of claim 1 wherein the vibrating sleeve weight corresponds to a predetermined natural frequency.

18. A method for converting kinetic energy to electrical energy, the method comprising the steps of:

flowing fluid in a first direction through at least two openings of a housing;

vibrating a sleeve operatively connected on the housing in response to the flowing fluid through at least two sleeve openings which are configured to align with the at least two openings;

generating electrical energy in response to the vibrating sleeve moving in an oscillatory manner; and

wherein at rest about 50% of the at least two openings are blocked by the at least two sleeve openings, the movement of the vibrating sleeve simultaneously opening one of the at least two openings and closing one of the at least two openings, resulting in a nearly constant fluid flow into the housing.

19. The method of claim 18 further including a step of generating oscillatory movement of the vibrating sleeve in response to the fluid flow.

20. The method of claim 18 further including a step of generating oscillatory movement of the vibrating sleeve in response to vortex shedding of a vortex shedding device.

21. The method of claim 18, further including a step of controlling a range of relative motion with a spring and defining a resonant frequency with the spring.

22. The method of claim 18, further comprising moving the vibrating sleeve in response to natural flow fluctuations.