Steerable magnetic dipole antenna for measurement-while-drilling applications

• US 8,604,796 B2
• Filed: 04/12/2011
• Issued: 12/10/2013
• Est. Priority Date: 10/08/2009
• Status: Expired due to Fees

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Precision Energy Services Incorporated (Weatherford International PLC)
• Inventors: Wisler, Macmillan M., Thompson, Larry W., Wu, Jian-Qun, Pate, Lance
• Primary Examiner(s): VALONE, THOMAS F
• Application Number:
  US13/084,856
• Publication Number:
  US 20110187373A1
• Time in Patent Office: 973 Days
• Field of Search: 324/346
• US Class Current: 324/346
• CPC Class Codes: G01V 3/00 Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation
• CPC Class Codes: G01V 3/08 operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices with electromagnetic waves G01V3/12
• CPC Class Codes: G01V 3/28 using induction coils
• CPC Class Codes: G01V 3/30 operating with electromagnetic waves

Abstract

A steerable or non-steerable, magnetic dipole antenna for Measurement-While-Drilling (MWD) or Logging-While-Drilling (LWD) applications. The antenna elements use a hole arrangement in addition to grooves in a steel tool body, which is typically a drill collar. This antenna embodiment is extremely robust, meaning that does not significantly reduce the structural integrity of the tool body in which it is disposed. The antenna embodiment is also relatively wear resistant. The resultant magnetic dipole generated by this antenna is also electrically steerable in inclination angle from a common origin. A variable dipole moment inclination angle combined with independently measured tool rotation orientation during normal drilling allows the antenna to generate a magnetic dipole moment that may be directed at any three dimensional angle and from a common origin point at the centroid of the antenna. The antenna can also be embodied to be more sensitive to resistivity in a particular azimuthal direction.

Claims

1. A propagation or induction antenna for creating or detecting a magnetic field and disposed within a substantially cylindrical tool, said antenna comprising at least three antenna sections disposed axially along the major axis of said tool;

wherein

(a) each of said antenna sections is oriented to create or detect a component magnetic field in a particular direction relative to said tool major axis;

(b) at least two of said antenna sections are oriented such that at least part of their respective component fields are in opposite directions;

(c) said respective component fields add together to form a resultant field; and

(d) said respective component fields are oriented to cancel said resultant field on one side of said tool and to reinforce said resultant field on the opposite side of said tool.

2. The antenna of claim 1 wherein said antenna comprises:

(a) hole antenna elements comprising

(i) an essentially round hole disposed in the wall of said tool on a chord in a plane perpendicular to said major axis of said tool,

(ii) a ferromagnetic rod disposed within said hole,

(iii) non-conducting inserts terminating each end of said hole,

(iv) a slit extending radially outward between said hole and an outer surface of said tool, and

(v) at least one antenna wire with a first antenna wire section essentially parallel to said major axis of said tool and traversing said slit perpendicular to said slit;

or

(b) first and a second sets of grooved antenna elements;

wherein

(i) said first and said second sets of grooved antenna elements are axially spaced along said tool,

(ii) each said grooved antenna element comprises a second section of said at least one antenna wire,

(iii) grooves comprising each said set of grooved antenna elements are essentially perpendicular to the major axis of said tool,

(iv) said first and said second sets of said groove antenna elements are azimuthally spaced around the periphery of said tool in a first and a second contiguous 180 degree hole element arcs; and

(v) said first and a second sets of said hole antenna elements are disposed axially in said tool between said first and second sets of grooved antenna elements, wherein

(vi) each said hole antenna element comprises said first antenna wire section of said at least one antenna wire, and

(vii) said holes comprising each said set of said hole antenna elements are essentially perpendicular to said major axis of said tool.

3. The antenna of claim 2 wherein said grooves comprise:

(a) ferromagnetic material disposed in the radially inward portion of each of said grooves;

(b) non-conducting material disposed within the radially outward portion of each of said grooves; and

(c) said first antenna wire section of said at least one antenna wire traverses said non-conducting material essentially perpendicular to said major axis of said tool.

4. The antenna of claim 1 wherein said component magnetic fields are oriented in directions that are essentially produced by a Halback array.

5. The antenna of claim 2 further comprising an oscillator for applying current to one said antenna wire thereby:

(a) simultaneously activating said antenna sections; and

(b) simultaneously adding together said respective component fields to form said resultant field.

6. The antenna of claim 5 wherein said oscillator is numerically controlled for adjusting said current to generate a magnetic field vector in a constant direction with respect to said major axis of said tool.

7. The antenna of claim 6 further comprising a converter for receiving current induced in said one antenna wire by said magnetic field vector that is aligned in a constant direction with respect to said major axis of said tool.

8. The antenna of claim 2 wherein said slits are filled with non-conducting wear resistant material.

9. The antenna of claim 8 wherein the radial dimension of each said insert is greater than the azimuthal dimension of said insert.

10. The antenna of claim 1 wherein said antenna is disposed within a drill collar that is conveyed along a borehole by a drill string.

11. The antenna of claim 10 wherein said antenna is embodied in a resistivity tool that is sensitive to resistivity of material, penetrated by said borehole, in a particular azimuthal direction with respect to said major axis of said drill collar.

12. The antenna of claim 11 wherein response of said resistivity tool is combined with response of a rotational position sensor disposed within said drill collar to measure resistivities of, or distances to, earth formation beds in said particular azimuthal direction.

13. A method for creating or detecting a magnetic field using a propagation or induction antenna disposed within a substantially cylindrical tool, said method comprising:

(a) disposing at least three antenna sections axially along the major axis of said tool;

(b) orienting each of said antenna sections to create or detect a component magnetic field in a particular direction relative to said major axis;

(c) orienting at least two of said antenna sections such that at least part of their respective component fields are in opposite directions; and

(d) adding together said respective component fields to form a resultant field;

wherein

(e) said respective fields are oriented to cancel said resultant field on one side of said tool and to reinforce said resultant field on the opposite side of said tool.

14. The method of claim 13 further comprising providing said antenna with:

(a) hole antenna elements comprising

(i) an essentially round hole disposed in the wall of said tool on a chord in a plane perpendicular to said major axis of said tool,

(ii) a ferromagnetic rod disposed within said hole,

(iii) non-conducting inserts terminating each end of said hole,

(iv) a slit extending radially outward between said hole and an outer surface of said tool, and

(v) at least one antenna wire with a first antenna wire section essentially parallel to said major axis of said tool and traversing said slit perpendicular to said slit;

or

(b) first and a second sets of grooved antenna elements;

wherein

(i) said first and said second sets of grooved antenna elements are axially spaced along said tool,

(ii) each said grooved antenna element comprises a second section of said at least one antenna wire,

(iii) grooves comprising each said set of grooved antenna elements are essentially perpendicular to the major axis of said tool,

(iv) said first and said second sets of said groove antenna elements are azimuthally spaced around the periphery of said tool in a first and a second contiguous 180 degree hole element arcs; and

(v) said first and a second sets of said hole antenna elements are disposed axially in said tool between said first and second sets of grooved antenna elements, wherein

(vi) each said hole antenna element comprises said first antenna wire section of said at least one antenna wire, and

(vii) said holes comprising each said set of said hole antenna elements are essentially perpendicular to said major axis of said tool.

15. The method of claim 14 wherein said grooves comprise:

(a) ferromagnetic material disposed in the radially inward portion of each of said grooves;

(b) non-conducting material disposed within the radially outward portion of each of said grooves; and

(c) said first antenna wire section of said at least one antenna wire traverses said non-conducting material essentially perpendicular to said major axis of said tool.

16. The method of claim 13 further comprising orienting said component magnetic fields in directions that are essentially produced by a Halback array.

17. The method of claim 14 further comprising:

(a) applying current to one said antenna wire with an oscillator;

(b) simultaneously activating said antenna sections with said current; and

(c) simultaneously adding together said respective component fields to form said resultant field.

18. The method of claim 17 wherein said oscillator is numerically controlled for adjusting said current to generate a magnetic field vector in a constant direction with respect to said major axis of said tool.

19. The method of claim 18 further comprising providing a converter for receiving current induced in said one antenna wire by said magnetic field vector aligned in a constant direction with respect to said major axis of said tool.

20. The method of claim 14 further comprising filling said slits with non-conducting wear resistant material.

21. The method of claim 20 wherein the radial dimension of each said insert is greater than the azimuthal dimension of said insert.

22. The method of claim 13 further comprising disposing said antenna within a drill collar that is conveyed along a borehole by a drill string.

23. The method of claim 22 further comprising embodying said antenna in a resistivity tool that is sensitive to resistivity of material penetrated by said borehole and in a particular azimuthal direction with respect to said major axis of said drill collar.

24. The method of claim 23 further comprising combining response of said resistivity tool with response of a rotational position sensor disposed within said drill collar to measure resistivities of, or distances to, earth formation beds in said particular azimuthal direction.

25. A propagation or induction composite antenna for creating or detecting a magnetic field and disposed within a substantially cylindrical tool, said composite antenna comprising a plurality of antennas disposed axially along the major axis of said tool;

wherein

(a) said plurality of antennas comprises three or more said antennas;

(b) each of said antennas is oriented to create or detect magnetic fields either parallel to a major axis of said tool or perpendicular to said major axis of said tool;

(c) at least a first and a second of said plurality of antennas are oriented such that their respective magnetic fields are in opposite directions, and at least a third of said plurality of antennas is oriented such that its respective magnetic field is perpendicular to the respective magnetic fields of said at least first and second antennas;

(d) said respective magnetic fields are added together to form a resultant field; and

(e) said respective magnetic fields are oriented to cancel said resultant field on one side of said tool and to reinforce said resultant field on the opposite side of said tool.

26. The composite antenna of claim 25 further comprising an oscillator cooperating with an antenna wire which cooperates with said plurality of antennas;

wherein

(a) said oscillator applies a current to said composite antenna;

(b) said current within said wire simultaneously activates said plurality of antennas; and

(c) said respective component fields simultaneously adding together to form said resultant field.

27. The claim 26 further comprising a converter for receiving current induced in said antenna wire by a magnetic field vector aligned in a constant direction with respect to said major axis of said tool.