Compressor protection and grid fault detection device

• US 8,605,393 B2
• Filed: 07/16/2012
• Issued: 12/10/2013
• Est. Priority Date: 02/20/2008
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Jayanth, Nagaraj B., Ramayya, George
• Primary Examiner(s): Leykin, Rita
• Application Number:
  US13/549,994
• Publication Number:
  US 20120280709A1
• Time in Patent Office: 512 Days
• Field of Search: 318/432, 318/434, 318/445, 318/806, 318/808, 318/798, 318/458, 318/459, 318/778, 621/25, 621/26, 621/29, 621/31, 621/32, 307/125, 307/126, 307/31, 307/52, 361/30, 361/31, 361/93.1, 361/93.9, 361/96, 361/97
• US Class Current: 361/30
• CPC Class Codes: F25B 2500/19 Calculation of parameters
• CPC Class Codes: F25B 2600/0251 with on-off operation
• CPC Class Codes: F25B 2700/13 Mass flow of refrigerants
• CPC Class Codes: F25B 2700/151 of the compressor motor
• CPC Class Codes: F25B 2700/2115 of a compressor or the drive means therefor
• CPC Class Codes: F25B 49/022 Compressor control arrangements
• CPC Class Codes: G01R 19/10 Measuring sum, difference or ratio
• CPC Class Codes: G01R 19/16538 in AC or DC supplies G01R19/16519 and G01R19/16528 take precedence
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: H02H 7/08 for dynamo-electric motors
• CPC Class Codes: H02H 7/09 against over-voltage; against reduction of voltage; against phase interruption
• CPC Class Codes: H02H 7/20 for electronic equipment for converters H02H7/10; for electric measuring instruments G01R1/36; for dc voltage or current semiconductor regulators G05F1/569; for amplifiers H03F1/52; for electronic switching circuits H03K17/08
• CPC Class Codes: H02P 29/0241 the fault being an overvoltage

Abstract

A compressor monitoring system includes current and voltage monitors, current and voltage averaging modules, a control module, and a switch. The current monitor measures a current drawn by a motor of a compressor. The current averaging module generates first and second average current values based on the current measured by the current monitor. The voltage monitor measures a utility power voltage. The voltage averaging module generates first and second average voltage values based on the voltage measured by the voltage monitor. The control module selectively generates a fault signal when a first ratio is greater than a first predetermined threshold and a second ratio is less than a second predetermined threshold. The first ratio is based on the first and second average current values. The second ratio is based on the first and second average voltage values. The switch deactivates the motor when the fault signal is generated.

Claims

1. A method comprising:

selectively operating at least one component of an appliance in an ON state;

selectively detecting an electrical grid fault in response to a comparison of (i) a first value of current drawn by the at least one component during a first period of time and (ii) a second value of current drawn by the at least one component during a second period of time, wherein the second period of time is subsequent to the first period of time; and

in response to the detecting of the electrical grid fault, switching the at least one component from the ON state to a second state, wherein the at least one component consumes less power in the second state than in the ON state.

2. The method of claim 1 wherein the appliance is a compressor, and the at least one component includes a motor of the compressor.

3. The method of claim 1 wherein the at least one component is OFF in the second state.

4. The method of claim 1 further comprising switching the at least one component from the second state to the ON state upon a predetermined period of time expiring, the predetermined period of time beginning immediately subsequent to the detecting of the electrical grid fault.

5. The method of claim 1 further comprising switching the at least one component from the ON state to the second state by opening an electrical switch, the electrical switch being wired in series with the at least one component.

6. The method of claim 1 further comprising:

calculating the first value by averaging the current drawn by the at least one component over the first period of time; and

calculating the second value by averaging the current drawn by the at least one component over the second period of time.

7. The method of claim 1 further comprising comparing the first value and the second value by:

calculating a ratio of the second value to the first value; and

comparing the ratio to a predetermined threshold.

8. The method of claim 7, further comprising detecting the electrical grid fault in response to the ratio being greater than the predetermined threshold, wherein the predetermined threshold is two.

9. The method of claim 1, further comprising detecting the electrical grid fault in response to the comparison only when a voltage received at the at least one component has decreased by a predetermined percentage from the first period of time to the second period of time.

10. The method of claim 9, wherein the predetermined percentage is twenty.

11. The method of claim 1, further comprising:

determining a threshold based on current drawn by the at least one component during startup of the at least one component; and

switching the at least one component from the ON state to the second state in response to the current drawn by the at least one component exceeding the threshold.

12. A method comprising:

selectively operating at least one component of an appliance in an ON state;

selectively detecting an electrical grid fault in response to a comparison of (i) a first value of voltage received by the at least one component during a first period of time and (ii) a second value of voltage received by the at least one component during a second period of time, wherein the second period of time is subsequent to the first period of time; and

in response to the detecting of the electrical grid fault, switching the at least one component from the ON state to a second state, wherein the at least one component consumes less power in the second state than in the ON state.

13. The method of claim 12 wherein the at least one component is OFF in the second state.

14. The method of claim 12 further comprising switching the at least one component from the second state to the ON state upon a predetermined period of time expiring, the predetermined period of time beginning immediately subsequent to the detecting of the electrical grid fault.

15. The method of claim 12 further comprising switching the at least one component from the ON state to the second state by opening an electrical switch, the electrical switch being wired in series with the at least one component.

16. The method of claim 12 further comprising:

calculating the first value by averaging the voltage received by the at least one component over the first period of time; and

calculating the second value by averaging the voltage received by the at least one component over the second period of time.

17. The method of claim 12 further comprising comparing the first value and the second value by:

calculating a ratio of the second value to the first value; and

comparing the ratio to a predetermined threshold.

18. The method of claim 17, further comprising detecting the electrical grid fault in response to the ratio being less than the predetermined threshold, wherein the predetermined threshold is eight tenths.

19. The method of claim 12, further comprising detecting the electrical grid fault in response to the comparison only when a current drawn by the at least one component has increased by a predetermined factor from the first period of time to the second period of time.

20. The method of claim 19, wherein the predetermined factor is two.

21. The method of claim 12, further comprising:

determining a threshold based on current drawn by the at least one component during startup of the at least one component; and

switching the at least one component from the ON state to the second state in response to the current drawn by the at least one component exceeding the threshold.