Alternating self-assembling morphologies of diblock copolymers controlled by variations in surfaces
First Claim
1. A self-assembled block copolymer film within a plurality of trenches in a substrate,each of the trenches of the plurality having a length greater than a width, a floor, opposing first and second ends, the length extending from the first end to the second end, opposing sidewalls being parallel to each other for the length of the trench, the sidewalls and the ends being preferential wetting to a first block of a block copolymer of the self-assembled block copolymer film, a first trench having a neutral wetting floor and a second trench having a preferential wetting floor,the self-assembled block copolymer film in the first trench comprising perpendicular-oriented cylinders extending in a perpendicular orientation from the floor of the first trench and in a periodic array extending the length of the first trench, andthe self-assembled block copolymer film in the second trench comprising a plurality of parallel-oriented half-cylinder lines extending in a perpendicular orientation from the ends of the second trench and in a parallel orientation to the floor and to the sidewalls for the length of the second trench.
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Accused Products
Abstract
Methods for fabricating sublithographic, nanoscale microstructures arrays including openings and linear microchannels utilizing self-assembling block copolymers, and films and devices formed from these methods are provided. In some embodiments, the films can be used as a template or mask to etch openings in an underlying material layer.
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Citations
29 Claims
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1. A self-assembled block copolymer film within a plurality of trenches in a substrate,
each of the trenches of the plurality having a length greater than a width, a floor, opposing first and second ends, the length extending from the first end to the second end, opposing sidewalls being parallel to each other for the length of the trench, the sidewalls and the ends being preferential wetting to a first block of a block copolymer of the self-assembled block copolymer film, a first trench having a neutral wetting floor and a second trench having a preferential wetting floor, the self-assembled block copolymer film in the first trench comprising perpendicular-oriented cylinders extending in a perpendicular orientation from the floor of the first trench and in a periodic array extending the length of the first trench, and the self-assembled block copolymer film in the second trench comprising a plurality of parallel-oriented half-cylinder lines extending in a perpendicular orientation from the ends of the second trench and in a parallel orientation to the floor and to the sidewalls for the length of the second trench.
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12. A self-assembled block copolymer film within an array of trenches in a substrate,
each trench of the array having a length greater than a width, a floor, opposing first and second ends, the length extending from the first end to the second end, opposing sidewalls being parallel to each other for the length of the trench, the self-assembled block copolymer film in a first trench comprising perpendicular-oriented cylindrical domains of a minority block of a block copolymer of the block copolymer in a matrix of a majority block of the block copolymer, and the self-assembled block copolymer film in a second trench comprising parallel-oriented half-cylindrical lines of the minority block of the block copolymer in a matrix of the majority block of the block copolymer, the perpendicular-oriented cylindrical domains extending in a perpendicular orientation from the floor of the first trench and in a periodic array extending the length of the first trench, and the parallel-oriented half-cylindrical lines extending in a perpendicular orientation from the ends of the trench and in a parallel orientation to the floor and to the sidewalls for the length of the second trench.
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19. A self-assembled block copolymer film within an array of trenches in a substrate,
each of the trenches having a length greater than a width, a floor, opposing first and second ends, a length extending from the first end to the second end, opposing sidewalls being parallel to each other for the length of the trench, the self-assembled block copolymer film in a first trench having a neutral wetting floor, the self-assembled block copolymer film comprising perpendicular-oriented cylinders extending in a perpendicular orientation from the floor of the first trench in a single row extending the length of the first trench, the self-assembled block copolymer film in a second trench having a neutral wetting floor, the film comprising perpendicular-oriented cylinders extending in a perpendicular orientation from the floor of the second trench in a periodic hexagonal array extending the length of the second trench, and the self-assembled block copolymer film in a third trench having, a preferential wetting floor, the self-assembled block copolymer film comprising parallel-oriented half-cylinder lines extending in a perpendicular orientation from the ends of the third trench and in a parallel orientation to the floor and to the sidewalls for the length of the third trench.
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20. A self-assembled block copolymer film within a plurality of trenches in a substrate,
each of the trenches having a length greater than a width, a floor, opposing first and second ends and opposing sidewalls, a length extending from the first end to the second end, and the sidewalls being parallel to each other for the length of the trench, the self-assembled block copolymer film in a first trench comprising one or more lines of a parallel-oriented half-cylinder extending in a perpendicular orientation from the ends of the trench and in a parallel orientation to the floor of the first trench and extending in a parallel orientation to the sidewalls and the floor for the length of the first trench, and the self-assembled block copolymer film in a second trench comprising one or more perpendicular-oriented cylinders extending in a perpendicular orientation from the floor of the second trench.
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24. A substrate comprising a plurality of trenches and a self-assembled block copolymer film within the plurality of trenches,
each trench of the plurality of trenches having a floor, a length greater than a width, opposing first and second ends, the length extending from the first end to the second end, opposing sidewalls being parallel to each other for the length of a trench, the self-assembled block copolymer film in a first trench comprising one or more lines of a parallel-oriented half-cylinder extending in a perpendicular orientation from the ends of the first trench and in a parallel orientation to the floor of the first trench and to the sidewalls for the length of the second trench, and the self-assembled block copolymer film in a second trench comprising one or more perpendicular-oriented cylinders extending in a perpendicular orientation from the floor of the second trench and in a periodic array extending the length of the second trench.
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28. A substrate comprising a plurality of trenches and a self-assembled block copolymer film within each of the trenches,
each of the trenches having a floor, a length greater than a width, opposing first and second ends, the length extending from the first end to the second end, opposing sidewalls being parallel to each other for the length of the trench, the self-assembled block copolymer film in a first trench comprising a periodic hexagonal array of perpendicular-oriented cylinders extending in a perpendicular orientation from the floor of the first trench and the hexagonal array extending the length of the first trench, and the self-assembled block copolymer film in a second trench comprising a single row of perpendicular-oriented cylinders extending in a perpendicular orientation from the floor and the single row extending the length of the second trench.
Specification