Battery module having a cell tray with thermal management features

• US 8,609,268 B2
• Filed: 12/16/2011
• Issued: 12/17/2013
• Est. Priority Date: 06/18/2009
• Status: Active Grant

• Current Assignee: Clarios Advanced Solutions GmbH (Johnson Controls International plc)
• Original Assignee: Johnson Controls Advanced Power Solutions, LLC (Johnson Controls International plc)
• Inventors: Fuhr, Jason D., Obasih, Kem M., De Keuster, Richard Mark, Mack, Robert J., Houchin-Miller, Gary P., Patel, Dhavalkumar
• Primary Examiner(s): Cano, Milton I
• Assistant Examiner(s): THOMAS, BRENT C
• Application Number:
  US13/329,086
• Publication Number:
  US 20120148889A1
• Time in Patent Office: 732 Days
• Field of Search: 429/87, 429/120
• US Class Current: 429/87
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/615 Heating or keeping warm
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/643 Cylindrical cells
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/653 characterised by electrically insulating or thermally conductive materials
• CPC Class Codes: H01M 10/6551 Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
• CPC Class Codes: H01M 10/6554 Rods or plates
• CPC Class Codes: H01M 10/6556 Solid parts with flow channel passages or pipes for heat exchange closed pipes H01M10/6552
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 10/6565 with recirculation or U-turn in the flow path, i.e. back and forth
• CPC Class Codes: H01M 10/6567 Liquids
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/264 for cells or batteries, e.g. straps, tie rods or peripheral frames
• CPC Class Codes: H01M 50/30 Arrangements for facilitating escape of gases
• CPC Class Codes: H01M 50/367 Internal gas exhaust passages forming part of the battery cover or case; Double cover vent systems
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery module includes a plurality of electrochemical cells and a structure including an upper portion configured to support a bottom portion of each of the plurality of electrochemical cells and a lower portion coupled to the upper portion. The lower portion includes a thermal management feature having at least one passage provided therein. The passage is configured for a thermal management fluid to pass therethrough to provide thermal management to the electrochemical cells of the battery module.

Claims

1. A battery module comprising:

a plurality of electrochemical cells; and

a structure comprising an upper portion configured to support a bottom portion of each of the plurality of electrochemical cells and a lower portion coupled to the upper portion, the lower portion comprising a thermal management feature having at least one passage provided therein, the passage configured for a thermal management fluid to pass therethrough to provide thermal management to the electrochemical cells of the battery module;

wherein the lower portion comprises a heat sink;

wherein the heat sink has a plurality of fins extending away from the plurality of electrochemical cells, wherein the thermal management fluid is configured to pass between the fins; and

wherein the lower portion comprises a feature configured to divide the flow of the thermal management fluid through the heat sink in a first direction and in a second direction generally opposite the first direction.

2. The battery module of claim 1, wherein the thermal management feature comprises at least one tube having an internal passage for the thermal management fluid to pass therethrough.

3. The battery module of claim 1, wherein the fins are tapered.

4. The battery module of claim 1, wherein the battery module comprises a feature configured to change the direction of the flow of the thermal management fluid through the heat sink from the first direction to the second direction.

5. The battery module of claim 1, wherein the upper portion of the structure comprises a plurality of sockets, each socket configured to receive the bottom portion of one of the electrochemical cells.

6. The battery module of claim 5, wherein a chamber is formed between the upper portion of the structure and the lower portion of the structure, the chamber configured to receive vented gasses from any of the electrochemical cells.

7. The battery module of claim 6, wherein the structure comprises at least one post provided in the chamber and configured to conductively couple the upper portion of the structure to the lower portion of the structure.

8. The battery module of claim 1, further comprising an electrically insulating material provided between each of the electrochemical cells and the structure.

9. The battery module of claim 1, further comprising at least one panel configured to retain the electrochemical cells to the structure.

16. The battery module of claim 1, wherein the structure is configured to conduct thermal energy from the electrochemical cells to the thermal management fluid.

18. The battery module of claim 16, wherein the upper portion of the tray comprises a plurality of sockets, each socket configured to receive the bottom of one of the electrochemical cells.

19. The battery module of claim 6, wherein the chamber is generally below the plurality of electrochemical cells.

10. A battery system comprising a plurality of battery modules, each battery module comprising:

a housing

a plurality of electrochemical cells in the housing; and

a structure configured to support each of the electrochemical cells, wherein the structure comprises;

a thermal management feature having at least one passage provided therein, the passage configured for a thermal management fluid to pass therethrough to provide thermal management to the electrochemical cells of the battery module such that the thermal management fluid does not directly contact the plurality of electrochemical cells; and

a heat sink, wherein the heat sink comprises a plurality of fins extending away from the plurality of electrochemical cells, and the thermal management fluid is configured to pass between the fins;

wherein the structure defines a chamber configured to receive gases or effluent that may be vented by the electrochemical cells and configured to retain the gases or effluent and the structure also comprises a feature configured to divide a flow of the thermal management fluid through the heat sink in a first direction and in a second direction generally opposite the first direction.

11. The battery system of claim 10, further comprising a manifold configured to route the thermal management fluid from a first source to the at least one passage.

17. The battery module of claim 10, wherein the structure comprises an upper portion configured to support a bottom portion of each of the plurality of electrochemical cells and a lower portion coupled to the upper portion, the lower portion comprising the thermal management feature.

20. The battery module of claim 10, wherein the chamber is arranged between the plurality of electrochemical cells and the passage.

12. A battery module comprising:

a tray configured to support a bottom of each of a plurality of electrochemical cells, the tray comprising;

a heat sink, wherein the heat sink comprises a plurality of fins extending away from the plurality of electrochemical cells, wherein thermal management fluid is configured to pass between the fins, and the heat sink also comprises a thermal management feature having at least one channel provided therein, wherein the channel is configured to divide a flow of a thermal management fluid through the heat sink in a first direction and in a second direction generally opposite the first direction, and

a chamber configured to receive gases or effluent that may be vented from at least one of the plurality of electrochemical cells, wherein the channel is configured to receive the thermal management fluid therethrough to provide thermal management to the plurality of electrochemical cells of the battery module, and the channel is not in fluidic communication with the chamber.

13. The battery module of claim 12, wherein the thermal management feature comprises at least one tube having an internal channel for the thermal management fluid to pass therethrough.

14. The battery module of claim 12, wherein each of the plurality of fins is tapered.

21. The battery module of claim 12, wherein the tray is configured to conduct thermal energy from the electrochemical cells to the thermal management fluid.

15. A battery module comprising:

a tray comprising an upper portion and a lower portion, the upper portion configured to support a bottom of each of a plurality of electrochemical cells, the lower portion comprising a thermal management feature having at least one channel provided therein, the channel is configured to receive a thermal management fluid therethrough to provide thermal management to the electrochemical cells of the battery module;

wherein the lower portion comprises a heat sink comprising a plurality of fins extending away from the plurality of electrochemical cells, wherein the thermal management fluid is configured to pass between the fins;

wherein the lower portion comprises a feature configured to divide the flow of the thermal management fluid through the heat sink in a first direction and in a second direction generally opposite the first direction.

22. The battery module of claim 15, wherein the fins are tapered.