Solid-state light emitting devices and signage with photoluminescence wavelength conversion

• US 8,610,340 B2
• Filed: 10/04/2011
• Issued: 12/17/2013
• Est. Priority Date: 10/05/2010
• Status: Active Grant

• Current Assignee: Feit Electric Company Incorporated
• Original Assignee: Intematix Corporation
• Inventors: Yuan, Xianglong, Melman, Jonathan, Dai, Bing, Wang, Gang, Edwards, Charles
• Primary Examiner(s): Bowman, Mary Ellen
• Application Number:
  US13/253,031
• Publication Number:
  US 20120086034A1
• Time in Patent Office: 805 Days
• Field of Search: 257/98, 313/498, 313/501, 313/512, 313/112, 438/27
• US Class Current: 313/112
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21V 3/061 the material being glass
• CPC Class Codes: F21V 3/062 the material being plastics
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: F21Y 2115/30 Semiconductor lasers
• CPC Class Codes: H01L 2933/0091 Scattering means in or on the semiconductor body or semiconductor body package H01L33/22 takes precedence
• CPC Class Codes: H01L 33/504 Elements with two or more wavelength conversion materials
• CPC Class Codes: H01L 33/507 the elements being in intimate contact with parts other than the semiconductor body or integrated with parts other than the semiconductor body

Abstract

A solid-state light emitting device having a solid-state light emitter (LED) operable to generate excitation light and a wavelength conversion component including a mixture of particles of a photoluminescence material and particles of a light reflective material. In operation the phosphor absorbs at least a portion of the excitation light and emits light of a different color. The emission product of the device comprises the combined light generated by the LED and the phosphor. The wavelength conversion component can be light transmissive and comprise a light transmissive substrate on which the mixture of phosphor and reflective materials is provided as a layer or homogeneously distributed throughout the volume of the substrate. Alternatively the wavelength conversion component can be light reflective with the mixture of phosphor and light reflective materials being provided as a layer on the light reflective surface.

Claims

1. A light emitting device comprising:

at least one solid-state light emitter operable to generate excitation light, wherein the excitation light comprises blue light having a wavelength of greater than or equal to 440 nm; and

a photoluminescence wavelength conversion component comprising a mixture of particles of at least one photoluminescence material and particles of a light reflective material, wherein the photoluminescence wavelength conversion component is configured such that in operation a portion of the excitation light generated by the at least one solid-state light emitter is emitted through the photoluminescence wavelength conversion component to contribute to the a final visible emission product.

2. The light emitting device of claim 1, wherein an area over which the mixture of photoluminescence material and light reflective material is distributed is at least fifty times the light emitting area of the light emitter.

3. The light emitting device of claim 1, wherein the wavelength conversion component is locatable at a distance of at least 5 mm from the at least one light emitter.

4. The light emitting device of claim 1, wherein the light reflective material has a particle size in a range selected from the group consisting of:

0.01 μ

m to 10 μ

m;

0.01 μ

m to 1 μ

m and 0.1 μ

m to 1 μ

m.

5. The light emitting device of claim 1, wherein a weight percent loading of light reflective material to the at least one photoluminescence material is in a range selected from the group consisting of:

0.01% to 10%;

0.01% to 1%;

0.1% to 1% and 0.5% to 1%.

6. The light emitting device of claim 1, wherein the light reflective material is selected from the group consisting of:

magnesium oxide, titanium dioxide, barium sulfate and combinations thereof.

7. The light emitting device of claim 1, wherein the wavelength conversion component is selected from the group consisting of:

a light transmissive substrate on which the mixture of photoluminescence material and light reflective material is provided as at least one layer;

a light transmissive substrate configured as a light guide and wherein the mixture of photoluminescence material and light reflective material is provided on at least a part of a face of the light guide;

a light transmissive substrate having the mixture of photoluminescence material and light reflective material homogeneously distributed throughout its volume and a light reflective surface on which the mixture of the photoluminescence material and light reflective material are provided as at least one layer.

8. The light emitting device of claim 1, wherein the at least one solid-state light emitter comprises an LED that is operable to generate blue excitation light having a peak wavelength in a wavelength range 440 nm to 480 nm.

9. The light emitting device of claim 1, wherein the mixture of the photoluminescence material and the light reflective material is distributed over an area of at least 0.8 cm².

10. The light emitting device of claim 1, wherein the particles of the light reflective material corresponds to a particle size such that the particles scatter excitation light relatively more than light generated by the at least one phosphor material.

11. The light emitting device of claim 1, further comprising a light diffusing layer that is adjacent to the photoluminescence wavelength conversion component.

12. The light emitting device of claim 11, in which the light diffusing layer comprises particles of light reflective material corresponding to a particle size such that the particles scatter excitation light relatively more than light generated by the at least one photoluminescence material.

13. The light emitting device of claim 12, wherein the light reflective material has a particle size in a range 100 nm to 150 nm.

14. The light emitting device of claim 1, in which the at least one photoluminescence material comprises phosphor or quantum dots.

15. The light emitting device of claim 1, configured as a light emitting sign.

16. A wavelength conversion component for a solid-state light emitting device comprising a mixture of particles of at least one photoluminescence material and particles of a light reflective material, wherein the wavelength conversion component is configured such that in operation a portion of an excitation light is emitted through the wavelength conversion component to contribute to the a final visible emission product, wherein the excitation light comprises blue light having a wavelength of greater than or equal to 440 nm.

17. The wavelength conversion component of claim 16, wherein the light reflective material has a particle size in a range selected from the group consisting of:

0.01 μ

m to 10 μ

m;

0.01 μ

m to 1 μ

m and 0.1 to 1 μ

m.

18. The wavelength conversion component of claim 16, wherein a weight percent loading of light reflective material to the at least one photoluminescence material is in a range selected from the group consisting of:

0.01% to 10%;

0.01% to 1%;

0.1% to 1% and 0.5% to 1%.

19. The wavelength conversion component of claim 16, wherein the wavelength conversion component is selected from the group consisting of:

a light transmissive substrate on which the mixture of the at least one photoluminescence material and light reflective material are provided as at least one layer;

a light transmissive substrate configured as a light guide and wherein the mixture of photoluminescence material and light reflective material is provided on at least a part of a face of the light guide;

a light transmissive substrate having the mixture of photoluminescence material and light reflective material homogeneously distributed throughout its volume and a light reflective surface on which the mixture of the photoluminescence material and light reflective material are provided as at least one layer.

20. The wavelength conversion component of claim 16, wherein the mixture of the at least one photoluminescence material and the light reflective material are distributed over an area of at least 0.8 cm².

21. The wavelength conversion component of claim 16, wherein the particles of the light reflective material corresponds to a particle size such that the particles scatter excitation light relatively more than light generated by the at least one phosphor material.

22. The wavelength conversion component of claim 21, wherein the light reflective material has a particle size in a range 100 nm to 150 nm.

23. The wavelength conversion component of claim 16, further comprising a light diffusing layer that is adjacent to the photoluminescence wavelength conversion component.

24. The wavelength conversion component of claim 23, in which the light reflective layer comprises particles of light reflective material corresponding to a particle size such that the particles scatter excitation light relatively more than light generated by the at least one phosphor material.