Method and apparatus for checking print products, a computer program and a computer program product

• US 8,611,613 B2
• Filed: 05/27/2009
• Issued: 12/17/2013
• Est. Priority Date: 05/28/2008
• Status: Expired due to Fees

• Current Assignee: Pepperl + Fuchs GmbH
• Original Assignee: Pepperl + Fuchs GmbH
• Inventors: Rauscher, Benedikt, Caspari, Thomas, Steinmann, Hendrik, Boenick, Rainer
• Primary Examiner(s): Bitar, Nancy
• Application Number:
  US12/994,258
• Publication Number:
  US 20110069166A1
• Time in Patent Office: 1,665 Days
• Field of Search: None
• US Class Current: 382/112
• CPC Class Codes: B41F 33/0036 Devices for scanning or checking the printed matter for quality control
• CPC Class Codes: B65H 2220/01 indicating an entity as a function of which control, adjustment or change is performed, i.e. input
• CPC Class Codes: B65H 2220/02 indicating an entity which is controlled, adjusted or changed by a control process, i.e. output
• CPC Class Codes: B65H 2511/413 of image
• CPC Class Codes: B65H 2511/512 Marks, e.g. invisible to the human eye; Patterns
• CPC Class Codes: B65H 2515/84 Quality; Condition, e.g. degree of wear
• CPC Class Codes: B65H 2553/42 Cameras
• CPC Class Codes: B65H 2801/21 Industrial-size printers, e.g. rotary printing press
• CPC Class Codes: B65H 43/00 Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
• CPC Class Codes: G06F 18/28 Determining representative reference patterns, e.g. by averaging or distorting; Generating dictionaries

Abstract

The invention relates to a method and a device for checking print products of the same kind, more particularly printed sheets of paper of the same kind, which are transported by a conveying device. For this purpose, during a teach-in phase, test images are recorded at a plurality of points on the print product by means of a digital camera. The test images recorded, or parts thereof, are analyzed with respect to their characteristic information, and the test image having the most distinct characteristic information is selected as the reference image. For the purpose of checking print products of the same kind, the subsequent print products of the same kind are checked by recording at least one image at a position corresponding to the reference image and by comparing it with the image data of the reference image. Such checking is carried out by means of a device comprising a digital camera for recording test images of the print product, an illuminating device for illuminating the print product, an input for supplying a position signal, and a control and evaluation unit for controlling the digital camera and the illuminating device and for analyzing image data produced by the digital camera. The invention further relates to a computer program and to a computer program product.

Claims

1. A method for checking print products of the same kind which are transported by a conveying device, comprising:

recording test images in a teach-in phase at a plurality of points on the print product using a digital camera;

defining an evaluation region within each test image, which evaluation region is smaller than, or equal to, a size of the test image;

analyzing characteristic information of each evaluation region;

selecting the test image, in which the evaluation region with a most distinctive characteristic information is located, as a reference image; and

checking subsequent print products of the same kind by recording at least one check image at a position corresponding to the reference image and by image-data comparison of at least one subregion of the check image with the evaluation region of the reference image;

wherein, for ascertaining the reference image, the evaluation region is divided into a plurality of subregions, which are evaluated in terms of their characteristic information;

wherein, for checking subsequent print products, a comparison of characteristic information of the subregions of the evaluation region of the reference image with corresponding subregions of the check image is carried out; and

wherein the comparison is carried out for a number of subregions by correlation methods and for a number of subregions by comparing gray-scale mean values.

2. The method as defined in claim 1, wherein the print products of the same kind are printed sheets of paper of the same kind.

3. The method as defined in claim 1, wherein the subregions are analyzed in terms of their characteristic information by ascertaining at least one of:

a number of edges and a contrast value of each subregion.

4. The method as defined in claim 3, wherein, when a threshold value for the number of edges in one of the subregions is not reached, a gray-scale mean value of the subregion is ascertained and registered.

5. The method as defined in claim 3, wherein the comparison by correlation methods or by comparison of the gray-scale mean values is carried out based on whether a threshold value for the number of edges is not reached.

6. The method as defined in claim 1, wherein the reference image comprises the test region having the evaluation region in which most subregions have a number of edges lying above a threshold value.

7. The method as defined in claim 1, wherein, in the evaluation region a reference pattern is determined, and wherein, for determining the reference pattern, a plurality of test patterns, which may overlap, is defined in the evaluation region and evaluated.

8. The method as defined in claim 7, wherein the reference pattern is differentiated from remaining evaluated test patterns in terms of an optimal number of edges at an optimal contrast value combined with unambiguity.

9. The method as defined in claim 1, wherein test images are produced using different exposure times or shutter times, and wherein, for optimizing the exposure time, at least one parameter is ascertained and evaluated for each image produced.

10. The method as defined in claim 9, wherein the at least one parameter comprises a histogram.

11. The method as defined in claim 1, wherein a barcode is provided on the print product, and wherein the reference pattern is selected to include the bar code.

12. The method as defined in claim 1, wherein the number and the position of possible test images on the print product are ascertained in a direction of transport such that a substantially symmetrical arrangement about a center of the print product is achieved.

13. The method as defined in claim 1, wherein, for aligning the evaluation region on a check image, the determined reference pattern is identified on the check image, and wherein the subregions to be examined of the check image are defined according to the position of the reference pattern.

18. A computer program product having program code stored on a non-transitory computer-readable data medium and provided for carrying out the method steps of the method as defined in claim 1 when the computer program is executed on a logic device connected to the digital camera.

14. A device for checking similar print products of the same kind, comprising:

a digital camera for recording test images of a print product;

an illuminating unit for illuminating the print product;

an input for the supply of a position signal;

a control and evaluation unit for controlling the digital camera and the illuminating unit and for analyzing image data produced by the digital camera;

wherein the control and evaluation unit, the illuminating unit, and the digital camera, carry out a teach-in phase in which test images are recorded at a plurality of points on the print product using the digital camera;

wherein the control and evaluation unit is further configured for;

analyzing characteristic information in evaluation regions of the recorded test images;

selecting a test image, comprising the evaluation region having the most distinctive characteristic information, as a reference image; and

checking subsequent print products of the same kind by recording checking images at positions corresponding to the reference image and by comparing evaluation regions of the recorded check images with the image data of the evaluation region of the reference image;

wherein a comparison of characteristic information of subregions of the evaluation region of the reference image with corresponding subregions of the check image is carried out, and

the comparison is carried out for a number of subregions by correlation methods and for a number of subregions by comparing gray-scale mean values.

15. The device as defined in claim 14, wherein the print products of the same kind are printed sheets of paper of the same kind.

16. The device as defined in claim 14, further comprising:

a photoelectric barrier for detecting at least one of;

a beginning and an end of the print product on the conveying device in a direction of transport.

17. The device as defined in claim 14, further comprising:

a press-down device for pressing the print product onto the conveying device at least in a region of the check image to be detected in an imaging area of the digital camera.