Piston engine and operating method

• US 8,612,118 B2
• Filed: 06/25/2010
• Issued: 12/17/2013
• Est. Priority Date: 06/27/2009
• Status: Active Grant

• Current Assignee: Mahle International GmbH (MAHLE-STIFTUNG GmbH)
• Original Assignee: Mahle International GmbH (MAHLE-STIFTUNG GmbH)
• Inventors: Elser, Alfred
• Primary Examiner(s): Wolfe, Jr., Willis R
• Assistant Examiner(s): HOANG, JOHNNY H
• Application Number:
  US12/823,627
• Publication Number:
  US 20110000459A1
• Time in Patent Office: 1,271 Days
• Field of Search: 701/103, 701/104, 701108-110, 701112-114, 701/106, 701/111, 123/434, 123/436, 123/672, 123/674, 123/681, 123/692, 123/198.F, 123/478, 123/480
• US Class Current: 701/103
• CPC Class Codes: F01N 13/107 More than one exhaust manifold or exhaust collector
• CPC Class Codes: F02B 29/0412 Multiple heat exchangers arranged in parallel or in series
• CPC Class Codes: F02B 29/083 Cyclically operated valves disposed upstream of the cylinder intake valve, controlled by external means
• CPC Class Codes: F02B 37/004 with exhaust drives arranged in series
• CPC Class Codes: F02B 37/013 with exhaust-driven pumps arranged in series
• CPC Class Codes: F02B 37/025 Multiple scrolls or multiple gas passages guiding the gas to the pump drive
• CPC Class Codes: F02D 2250/21 during a transition between engine operation modes or states
• CPC Class Codes: F02D 41/0002 Controlling intake air
• CPC Class Codes: F02D 41/0007 for control of turbo-charged or super-charged engines control of the pumps per se F02B37/12
• CPC Class Codes: F02D 41/0065 Specific aspects of external EGR control constructional details of EGR system F02M26/00
• CPC Class Codes: F02D 41/0082 per groups or banks F02D41/0087 takes precedence
• CPC Class Codes: F02D 41/0087 Selective cylinder activation, i.e. partial cylinder operation deceleration cut-off F02D41/123
• CPC Class Codes: F02M 26/08 for engines having two or more intake charge compressors or exhaust gas turbines, e.g. a turbocharger combined with an additional compressor
• CPC Class Codes: F02M 26/24 with two or more coolers
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A method for operating an engine, including, adjusting a target load, which lies below a full load; operating at least one cylinder in a first cylinder group with a first load, which is reduced with respect to the target load; operating at least one cylinder in a second cylinder group with a second load, which is increased with respect to the target load; selecting the first and second loads such that a resulting load is the target load; and selecting the first and second loads such that at least one environmental parameter value is improved, wherein the environmental parameters include at least one of a fuel consumption, a nitrogen oxide content in the exhaust gas, and a particle content in the exhaust gas.

Claims

1. A method for operating an engine, comprising:

adjusting a target load, which lies below a full load;

operating at least one cylinder in a first cylinder group with a first load, which is reduced with respect to the target load;

operating at least one cylinder in a second cylinder group with a second load, which is increased with respect to the target load;

selecting the first and second loads such that a resulting load is the target load; and

selecting the first and second loads such that at least one environmental parameter value is improved, wherein the environmental parameters include at least one of a fuel consumption, a nitrogen oxide content in the exhaust gas, and a particle content in the exhaust gas.

2. The method according to claim 1, further comprising:

adjusting the first load with respect to the target load by reducing a fuel quantity supplied to the cylinders of the first cylinder group; and

adjusting the second load with respect to the target load by increasing a fuel quantity supplied to the cylinders of the second cylinder group.

3. The method according to claim 1, wherein a rate of change of the target load is below a predetermined limit value, and wherein only the cylinders of the second cylinder group are actuated for adapting the second load.

4. The method according to claim 3, wherein upon reaching a stationary target load, the first load is updated and the second load is adapted correspondingly.

5. The method according to claim 1, wherein the at least one environmental parameter is changed by arranging at least one valve in a fresh air system, which supplies fresh air to the cylinders upstream of at least one intake valve, and wherein the at least one intake valve controls a gas exchange.

6. The method according to claim 5, further comprising:

providing a first additional valve in a first fresh air tract for fresh air supply to the cylinders of the first cylinder group, wherein the first additional valve opens or blocks a cross-section through which a flow can pass in the first fresh air tract; and

providing a second additional valve in a second fresh air tract for fresh air supply to the cylinders of the second cylinder group wherein the second additional valve opens or blocks a cross-section through which a flow can pass.

7. The method according to claim 6, wherein the first and second additional valves alternately open and close the associated cross-section with a frequency, which is proportional to a speed of an engine crankshaft to change the at least one environmental parameter, and wherein a phase position of the first and second additional valves is changed with respect to a rotational position of the crankshaft.

8. The method according to claim 5, wherein the first and second additional valves are arranged in the respective fresh air tract upstream of an intake point through which an exhaust gas recirculation system recycles exhaust gas from an exhaust gas system to the fresh air system, and wherein an exhaust gas recirculation rate results from the actuation of the additional valves based on the valves phase position relative to the crankshaft.

9. The method according to claim 5, further comprising:

adjusting a closing time of at least one of the first and second additional valves in a range from approximately 20°

crankshaft angle before start of intake at the respective cylinder to approximately 20°

crankshaft angle after end of intake at the respective cylinder, wherein a value of approximately 0°

crankshaft angle corresponds to the top dead center of a piston allocated to the respective cylinder during the gas exchange.

10. The method according to claim 5, wherein two independent additional valves are used with at least one of separate valve drives, a common valve drive and at least one separate phase adjuster.

11. The method according to claim 5, wherein the two additional valves are operated with different frequencies.

12. The method according to claim 2, wherein a target load change rate is below a predetermined limit value, and wherein only the cylinders of the second cylinder group are actuated for adapting the second load.

13. The method according to claim 2, wherein the at least one environmental parameter is changed by arranging at least one valve in a fresh air system, which supplies fresh air to the cylinders upstream of at least one intake valve, and wherein the at least one intake valve controls a gas exchange.

14. The method according to claim 6, wherein the first and second additional valves are arranged in the respective fresh air tract upstream of an intake point through which an exhaust gas recirculation system recycles exhaust gas from an exhaust gas system to the fresh air system, and wherein an exhaust gas recirculation rate results from the actuation of the additional valves based on the valves phase position relative to the crankshaft.

15. The method according to claim 6, further comprising:

adjusting a closing time of at least one of the first and second additional valves in a range from approximately 20°

crankshaft angle before start of intake at the respective cylinder to approximately 20°

crankshaft angle after end of intake at the respective cylinder, wherein a value of approximately 0°

crankshaft angle corresponds to the top dead center of a piston allocated to the respective cylinder during the gas exchange.

16. The method according to claim 6, wherein the first and second additional valves are not intake throttle valves.

17. A engine, comprising:

a first cylinder group, which has at least one cylinder;

a second cylinder group which has at least one cylinder; and

a control device which is at least one of configured and programmed to approximately maintain a target load, wherein the first cylinder group includes a first load, which is reduced relative to the target load and the second cylinder group includes a second load, which is reduced relative to the target load.

18. The engine according to claim 17, further comprising:

a fresh air system, which supplies fresh air to the cylinders and includes a first fresh air tract allocated to the cylinders of the first cylinder group and a second fresh air tract allocated to the cylinders of the second cylinder group;

an exhaust gas recirculation system, which conveys exhaust gas from an exhaust gas system separately to the tracts of the fresh air system; and

at least one additional valve is arranged upstream of an intake point of the exhaust gas recirculation system in each of the first and second fresh air tracts.

19. The engine according to claim 17, wherein the control device is at least one of configured and programmed to deactivate at least one cylinder in the first and second cylinder groups.

20. The engine according to claim 17, further comprising an exhaust gas system, which discharges exhaust gas from the cylinders and has at least one exhaust gas tract, which is allocated to the cylinders of at least one of the first cylinder group and the second cylinder group;

and

a twin turbine, is provided, which has a first inlet allocated to the first exhaust gas tract and a second inlet allocated to the second exhaust gas tract.

21. The engine according to claim 20, wherein the twin turbine is an exhaust gas turbocharger.