Spacer insertion instrument

• US 8,613,747 B2
• Filed: 12/18/2008
• Issued: 12/24/2013
• Est. Priority Date: 10/20/2004
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Vertiflex, Inc. (Boston Scientific Corporation)
• Inventors: Altarac, Moti, Tebbe, Shawn, Kim, Daniel H.
• Primary Examiner(s): Sweet, Thomas J
• Assistant Examiner(s): Prone, Christopher D
• Application Number:
  US12/338,793
• Publication Number:
  US 20090138055A1
• Time in Patent Office: 1,832 Days
• Field of Search: 623/17.16, 606/86.A, 606/86.B, 606/99
• US Class Current: 606/99
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/7062 Devices acting on, attached to, or simulating the effect of, vertebral processes, vertebral facets or ribs rib fixation devices A61B17/8076; Tools for such devices
• CPC Class Codes: A61B 17/7065 Devices with changeable shape, e.g. collapsible or having retractable arms to aid implantation; Tools therefor
• CPC Class Codes: A61B 17/7067 Devices bearing against one or more spinous processes and also attached to another part of the spine; Tools therefor
• CPC Class Codes: A61B 17/7074 Tools specially adapted for spinal fixation operations other than for bone removal or filler handling A61B17/7062, A61B17/808, A61B17/8858 take precedence; for spinal image producing devices A61B90/36, A61B34/20; markers A61B90/39
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/0077 Special surfaces of prostheses, e.g. for improving ingrowth A61F2/30767 takes precedence

Abstract

A percutaneous and minimally invasive instrument for inserting an interspinous process spacer into a patient is disclosed. The insertion instrument includes a first assembly connected to a handle assembly. The first assembly includes an inner shaft located inside an outer shaft; the inner and outer shafts being configured for relative translational motion with respect to each other to thereby deflect at least one prong formed on one of the inner or outer shafts wherein such deflection causes engagement with a juxtapositioned interspinous spacer. The instrument further includes a driving tool configured for removable insertion into a proximal end of a passageway of the instrument. The driving tool has a distal spacer engaging portion configured to engage that part of the spacer requiring activation for deployment of the spacer from at least one undeployed configuration to at least one deployed configuration and vice versa.

Claims

1. An instrument for inserting and deploying an interspinous spacer having a body with at least one prong receiving portion and a wing rotatably connected to the body portion, wherein the wing is configured to cradle an adjacent spinous process, the instrument comprising:

a handle,

a first assembly connected to the handle, the first assembly comprising an outer shaft, an inner shaft located inside the outer shaft, at least one prong at a distal portion of one of the outer or inner shafts, and a control configured to move one of the outer or inner shafts with respect to the other and thereby deflect the prong into engagement with the prong receiving portion of the body of the interspinous spacer, wherein the body of the interspinous spacer is prevented from rotating with respect to the prong when the prong engages the prong receiving portion; and

a driver having a distal portion configured to arrange the interspinous spacer, and wherein the driver is axially displaceable relative to the first assembly independent of (a) rotation of the driver about an axis of rotation defined by the first assembly such that the driver moves relative to the prong to deploy the interspinous spacer and (b) operation of the control.

2. The instrument of claim 1 wherein the driver is configured for removable insertion at a proximal end into a passageway of the instrument.

3. The instrument of claim 1 wherein the driver is configured to deploy or undeploy the spacer between and including at least one undeployed configuration and at least one deployed configuration.

4. The instrument of claim 3 wherein the at least one deployed configuration is characterized by at least one wing of said spacer cradling both sides of an interspinous process of a patient'"'"'s spine when said spacer is implanted into an interspinous process space.

5. The instrument of claim 1 wherein the driver has a distal spacer engaging portion;

said distal spacer engaging portion configured to engage that a part of the spacer requiring activation to arrange the spacer.

6. The instrument of claim 1 wherein the outer shaft includes at least one sidewall opening.

7. The instrument of claim 1 further including counter torque means connected to the handle assembly for countering torque from the driver.

8. The instrument of claim 1, wherein the instrument has a longitudinal axis, a substantially radiolucent portion, and a substantially non-radiolucent portion connected to the substantially radiolucent portion, wherein the substantially non-radiolucent portion has a radiographic projection on a plane perpendicular to the longitudinal axis, and wherein the spacer has a projection that is substantially coincident with the substantially radiographic projection.

9. The instrument of claim 8 wherein the substantially radiographic projection of the substantially non-radiolucent portion on said plane is substantially coincident with the projection of the spacer in an undeployed configuration and connected to the instrument.

10. The instrument of claim 8 wherein the substantially radiographic projection of the substantially non-radiolucent portion on said plane is substantially coincident with the projection of the spacer in a deployed configuration and connected to the instrument except for the projection of the spacer.

11. The instrument of claim 8 wherein the substantially non-radiolucent portion comprises a spacer connecting shaft.

12. The instrument of claim 11 wherein the radiolucent portion comprises a handle assembly.

13. The instrument of claim 1 wherein the prong is configured to move inwardly into the prong receiving portion when the outer shaft and the inner shaft move relative to one another.

14. The instrument of claim 1 wherein the prong is configured to move outwardly away from the body of the interspinous spacer when the outer shaft and the inner shaft move relative to one another.

15. The instrument of claim 1 wherein the prong includes a prong extension that is insertable into the prong receiving portion as the prong is deflected inwardly towards a longitudinal axis of the instrument.

16. The instrument of claim 1 wherein the control is configured to rotate in a first direction to move the outer shaft towards the prong to move the prong towards an inward position, wherein the control is configured to rotate in a second direction to move the outer shaft away from the prong to allow the prong to move outwardly away from the inward position, and wherein the first direction is different from the second direction.

17. An instrument for inserting and deploying an interspinous spacer having a body with at least one prong receiving portion, the instrument comprising:

a handle;

a first assembly coupleable to the handle, the first assembly comprising an outer shaft, an inner shaft, at least one prong, and a control configured to move the outer shaft relative to the inner shaft to move the prong inwardly towards a longitudinal axis of the instrument such that the prong is received by the prong receiving portion of the body; and

a driver configured to deploy the interspinous spacer, wherein the driver is configured to rotate relative to the prong independent of operation of the control, and wherein the driver is axially movable along the first assembly independent of rotation of the driver relative to the first assembly.

18. The instrument of claim 17 wherein the prong is configured to move inwardly into the prong receiving portion when the outer shaft moves relative to the inner shaft.

19. The instrument of claim 17 wherein the prong includes a prong extension that is insertable into the prong receiving portion to clamp onto the interspinous spacer.

20. The instrument of claim 17 wherein the prong is movable from a pre-stressed position to a clamping position, the prong in the pre-stressed position flares outwardly, and the prong in the clamping position is configured to retain the interspinous spacer.

21. An instrument for inserting and deploying an interspinous spacer having a body with at least one prong receiving portion, the instrument comprising:

a handle;

a first assembly coupleable to the handle, the first assembly comprising an outer shaft, an inner shaft, at least one prong, and a control configured to move the outer shaft relative to the inner shaft to move the prong inwardly towards a longitudinal axis of the instrument such that the prong is received by the prong receiving portion of the; and

a driver configured to deploy the interspinous spacer, wherein the driver is positioned in the inner shaft and has a hexagonal shaped member positioned to engage a complementary hexagonal shaped recess of the interspinous spacer.