Process for the production of paper

• US 8,613,832 B2
• Filed: 02/15/2012
• Issued: 12/24/2013
• Est. Priority Date: 05/16/2005
• Status: Expired due to Fees

• Current Assignee: Akzo Nobel Chemicals International B.V. (Nouryon Coöperatief UA)
• Original Assignee: Akzo Nobel N.V. (Nouryon BV)
• Inventors: Nyander, Johan, Solhage, Fredrik
• Primary Examiner(s): Halpern, Mark
• Assistant Examiner(s): CORDRAY, DENNIS R
• Application Number:
  US13/397,293
• Publication Number:
  US 20120186765A1
• Time in Patent Office: 678 Days
• Field of Search: 162/158, 162/164.1, 162/164.6, 1621681-1683, 162/181.1, 162/181.6, 162/181.7, 162/185, 106/600, 106/634, 106/636, 106/287.34, 524/492, 524/493, 524/500
• US Class Current: 162/168.3
• CPC Class Codes: D21H 17/25 Cellulose
• CPC Class Codes: D21H 17/37 Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
• CPC Class Codes: D21H 17/375 Poly(meth)acrylamide
• CPC Class Codes: D21H 17/42 anionic
• CPC Class Codes: D21H 17/68 siliceous, e.g. clays
• CPC Class Codes: D21H 21/10 Retention agents or drainage improvers
• CPC Class Codes: D21H 21/52 Additives of definite length or shape

Abstract

The present invention relates to a drainage and retention aid composition which comprises:

• • (d) a first anionic component which is a water-soluble anionic organic polymer;
  • (e) a second anionic component which is a water-dispersible or branched anionic organic polymer; and
  • (f) a third anionic component which is an anionic siliceous material;
    wherein the first, second and third anionic components are present in a dry matter content of from 0.01 to 50% by weight.

Claims

1. A process for producing paper which comprises:

(i) providing an aqueous suspension comprising cellulosic fibres,

(ii) adding to the suspension after the last point of high shear and subsequent a centri-screen;

(a) a first anionic component which is a water-soluble anionic acrylamide-based polymer;

(b) a second anionic component which is a water-dispersible or branched acrylamide-based polymer;

(c) a third anionic component which is an anionic siliceous material comprising an anionic silica-based polymer comprising anionic silica-based particles having a specific surface area within the range of from 100 to 1700 m2/g;

(iii) dewatering the obtained suspension to form paper.

2. The process of claim 1, wherein the cellulosic suspension after addition of the first, second and third anionic components is fed into a headbox of a paper machine, the headbox ejecting the suspension onto a forming wire for drainage.

3. The process of claim 1, wherein the first anionic component has a molecular weight of at least 500,000.

4. The process of claim 1, wherein the silica-based particles are present in a sol having an S-value in the range of from 8 to 50%.

5. The process of claim 1, wherein the second anionic component has an unswollen particle size less than 950 nm.

6. The process of claim 1, wherein the second anionic component is a water-dispersible and branched acrylamide-based polymer.

7. The process of claim 1, wherein the third anionic component comprises silica-based particles having an average particle size in the range of from 1 to 10 nm.

8. The process of claim 1, wherein the third anionic component comprises silica-based particles having a specific surface area of from 500 to 950 m2/g.

9. The process of claim 1, wherein the first anionic component is a water-soluble anionic acrylamide-based polymer obtained by polymerization of a monomer mixture comprising non-ionic monomers selected from the group consisting of acrylamide, methacrylamide, N-alkyl(meth)acrylamides, N-alkoxyalkyl(meth)acrylamides, N,N-dialkyl(meth)acrylamides, and mixtures thereof;

and anionic monomers selected from the group consisting of ethylenically unsaturated carboxylic acids and salts thereof, ethylenically unsaturated sulphonic acids and salts thereof, paravinyl phenol and salts thereof, and mixtures thereof.

10. The process of claim 1, wherein the first anionic component is a water-soluble anionic acrylamide-based polymer obtained by polymerization of a monomer mixture comprising monomers selected from the group consisting of non-ionic monomers selected from the group consisting of acrylamide, methacrylamide, N-methyl (meth)acrylamide, N-ethyl(meth)acrylamide, N-n-propyl(meth)acrylamide, N-isopropyl(meth)acrylamide, N-n-butyl(meth)acrylamide, N-t-butyl(meth)acrylamide, N-isobutyl(meth)acrylamide, N-n-butoxymethyl(meth)acrylamide, N-isobutoxymethyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, dialkylaminoalkyl(meth) acrylamides, and mixtures thereof;

and anionic monomers selected from the group consisting of ethylenically unsaturated carboxylic acids and salts thereof, ethylenically unsaturated sulphonic acids and salts thereof, paravinyl phenol and salts thereof, and mixtures thereof.

11. The process of claim 1, wherein the first anionic component is a water-soluble Anionic acrylamide-based polymer obtained by polymerization of a monomer mixture comprising monomers selected from the group consisting of non-ionic monomers selected from the group consisting of acrylamide, methacrylamide, and mixtures thereof;

and anionic monomers selected from the group consisting of ethylenically unsaturated carboxylic acids and salts thereof.

12. The process of claim 1, wherein the second anionic component is a water-dispersible or branched acrylamide-based polymer obtained by polymerization of a monomer mixture comprising polyfunctional crosslinking agents and monomers selected form the group consisting of anionic monomers selected from the group consisting of ethylenically unsaturated carboxylic acids and salts thereof, ethylenically unsaturated sulphonic acids and salts thereof, and mixtures thereof;

and non-ionic monomers selected from the group consisting of acrylamide, methacrylamide, N-methyl(meth)acrylamide, N-ethyl(meth)acrylamide, N-n-propyl(meth)acrylamide, N-isopropyl(meth)acrylamide, N-n-butyl(meth)acrylamide, N-t-butyl(meth)acrylamide, N-isobutyl(meth)acrylamide, N-n-butoxymethyl(meth)acrylamide, N-isobutoxymethyl(meth)-acrylamide, N,N-dimethyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, dialkyl-aminoalkyl(meth)acrylamides, and mixtures thereof.

13. The process of claim 1, wherein the second anionic component is a water-dispersible or branched acrylamide-based polymer obtained by polymerization of a monomer mixture comprising polyfunctional crosslinking agents and monomers selected form the group consisting of non-ionic monomers selected from the group consisting of acrylamide, methacrylamide, and mixtures thereof;

and anionic monomers selected from the group consisting of ethylenically unsaturated carboxylic acids and salts thereof.

14. A process for producing paper which comprises:

(i) providing an aqueous suspension comprising cellulosic fibres,

(ii) adding to the suspension after the last point of high shear;

(a) a first anionic component which is a water-soluble anionic acrylamide-based polymer;

(b) a second anionic component which is a water-dispersible or branched acrylamide-based polymer;

(c) a third anionic component which is an anionic silica-based polymer comprising aggregated anionic silica-based particles having a specific surface area within the range of from 50 to 1000 m2/g;

(iii) dewatering the obtained suspension to form paper.

15. The process of claim 14, wherein the first anionic component has a molecular weight of at least 500,000.

16. The process of claim 14, wherein the silica-based particles are present in a sol having an S-value in the range of from 8 to 50%.

17. The process of claim 14, wherein the second anionic component has an Unswollen particle size less than 950 nm.

18. The process of claim 14, wherein the second anionic component is a water-dispersible and branched acrylamide-based polymer.

19. The process of claim 14, wherein the third anionic component comprises silica-based particles having an average particle size in the range of from 1 to 10 nm.

20. The process of claim 14, wherein the third anionic component comprises silica-based particles having a specific surface area of from 500 to 950 m2/g.

21. The process of claim 14, wherein the first anionic component is a water-soluble anionic acrylamide-based polymer obtained by polymerization of a monomer mixture comprising monomers selected from the group consisting of non-ionic monomers selected from the group consisting of acrylamide, methacrylamide, and mixtures thereof;

and anionic monomers selected from the group consisting of ethylenically unsaturated carboxylic acids and salts thereof.

22. The process of claim 14, wherein the second anionic component is a water-dispersible or branched acrylamide-based polymer obtained by polymerization of a monomer mixture comprising polyfunctional crosslinking agents and monomers selected form the group consisting of non-ionic monomers selected from the group consisting of acrylamide, methacrylamide, and mixtures thereof;

and anionic monomers selected from the group consisting of ethylenically unsaturated carboxylic acids and salts thereof.