Lifter assembly

• US 8,617,108 B2
• Filed: 07/30/2010
• Issued: 12/31/2013
• Est. Priority Date: 07/30/2009
• Status: Active Grant

• Current Assignee: Johnson Tech Company Limited
• Original Assignee: Johnson Electric SA (Johnson Electric Holdings Limited)
• Inventors: Li, Wai To, Zhu, Yue Fu, Jiang, Xiang Dong, Ramadoss, Mohanlal
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): MEDWAY, SCOTT J
• Application Number:
  US12/847,620
• Publication Number:
  US 20110023644A1
• Time in Patent Office: 1,250 Days
• Field of Search: 604/131, 604/136, 604/152, 604/154, 604/155, 604/201
• US Class Current: 604/131
• CPC Class Codes: A61M 2005/1585 Needle inserters
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
• CPC Class Codes: Y10T 74/19 Gearing
• CPC Class Codes: Y10T 74/19828 Worm

Abstract

A lifter assembly for actuating a needle of an automatic medication delivery device, includes a motor, a speed reduction device driven by the motor, an output shaft driven by the speed reduction device via a rigid transmission device, a driving lever configured to move the needle, the driving lever being connected to and driven by the output shaft, and a sensing device configured to sense the rotation position of the output shaft. The speed reduction device comprises a worm in mesh with a worm gear. The output shaft, the worm gear and the rigid transmission device cooperatively constitute a four-bar linkage mechanism.

Claims

1. A lifter assembly for actuating, a needle of an automatic medication delivery device the lifter assembly comprising:

a motor having a motor shaft;

a speed reduction device driven by the motor shaft and configured to reduce the rotational speed of the motor shaft;

an output shaft driven by the weed reduction device via a rigid transmission device;

a driving lever configured to move the needle the driving lever being connected to and driven by the output shaft; and

a sensing device configured to sense the rotational position of the output shaft such that a position of the needle is precisely controlled,

wherein the speed reduction device comprises a worm and a worm gear in mesh with the worm, the rigid transmission device comprising two parts pivotably connected with each other, one of the parts being pivotably connected to a portion of the worm gear offset from the center of the worm gear, the other of the parts being fixed to the output shaft and pivotable about an axis of the output shaft.

4. The lifter assembly of claim 1, further comprising a housing fastened to the motor, wherein the worm gear, output shaft and rigid transmission device are disposed within the housing.

5. The lifter assembly of claim 1, wherein the lifter assembly further comprises a housing fastened to the motor, and a limit structure is arranged between the housing and the output shaft to prevent the output shaft from rotating beyond a predetermined range.

6. The lifter assembly of claim 5, wherein the limit structure comprises a limit block formed on the housing, and a pair of projections extending from the output shaft and being arranged to abut against the limit block when the output shaft rotates to the end of the predetermined range in a clockwise direction and an anti-clockwise direction, respectively.

7. The lifter assembly of claim 4, wherein the sensing device comprises an encoder disc fixed to and rotatable with the output shaft, and a sensor adjacent to and cooperating with the encoder disc.

8. The lifter assembly of claim 7, further comprising a circuit board fastened to the housing, wherein the sensor is disposed on one side of the circuit board and an electrical connector is disposed on an opposite side of the circuit board and exposed to outside of the housing.

9. The lifter assembly of claim 1, wherein the driving lever is connected to the output shaft via a connecting member which is formed as a monolithic construction with one of the output shaft and the driving lever and is attached to the other of the output shaft and the driving lever.

10. The lifter assembly of claim 1, wherein the driving lever is connected to the output shaft via a connecting member, the connecting member having an end with a non-circular configuration matched with a non-circular hole in the output shaft, an opposite end of the connecting member being fixedly received in a hole in the driving lever.

11. The lifter assembly of claim 1, wherein the worm is fixed to the motor shaft Whereby the motor drives the worm gear via the worm.

12. The lifter assembly of claim 11, wherein the housing comprises a seat, the worm gear is pivotably attached to the seat, the axis of the worm gear is parallel to the axis of the output shaft and perpendicular to the motor shaft.

2. A lifter assembly for actuating a needle of an automatic medication delivery device, the lifter assembly comprising:

a motor having a motor shaft;

a speed reduction device driven by the motor shaft and configured to reduce the speed of the motor shaft, the speed reduction device comprising a worm and a worm gear in mesh with the worm;

an output shaft driven by the speed reduction device via a rigid transmission device;

a driving lever configured to move the needle, the driving lever being connected to and driven by the output shaft; and

a sensing device configured to sense the rotational position of the output shaft;

wherein the worm gear comprises a connection structure offset from the center of the worm gear,

wherein the rigid transmission device comprises an arm having one end fixed to the output shaft and the other end extending away from the output shaft, and a linkage lever having two opposite ends respectively pivotably attached to the other end of the arm and to the connection structure of the worm gear, the arm being pivotable about an axis of the output shaft.

3. The lifter assembly of claim 2, wherein the joints between the linkage lever and the worm gear and the arm are formed by a post on one part being pivotably received in a corresponding hole in the other part of the respective joint.