Sintered capacitor electrode including a folded connection

• US 8,619,408 B2
• Filed: 12/15/2010
• Issued: 12/31/2013
• Est. Priority Date: 12/18/2009
• Status: Active Grant

• Current Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Original Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Inventors: Sherwood, Gregory J., Daley, Jay E., Byron, Mary M., Stemen, Eric, Kuhn, Peter Jay
• Primary Examiner(s): Ha, Nguyen T
• Application Number:
  US12/968,555
• Publication Number:
  US 20110149475A1
• Time in Patent Office: 1,112 Days
• Field of Search: 361/518, 361/508, 361/509, 361/516, 361/517, 361/519, 361523-525, 361/528, 607/5, 607/7, 607/9
• US Class Current: 361/518
• CPC Class Codes: A61N 1/375 Constructional arrangements, e.g. casings
• CPC Class Codes: A61N 1/37512 Pacemakers
• CPC Class Codes: A61N 1/3782 producing a voltage above the power source level
• CPC Class Codes: H01G 9/0029 Processes of manufacture
• CPC Class Codes: H01G 9/008 Terminals
• CPC Class Codes: H01G 9/045 based on aluminium
• CPC Class Codes: H01G 9/048 characterised by their structure H01G11/22 takes precedence
• CPC Class Codes: H01G 9/052 Sintered electrodes
• CPC Class Codes: H01G 9/06 Mounting in containers
• CPC Class Codes: H01G 9/08 Housing; Encapsulation
• CPC Class Codes: H01G 9/14 Structural combinations or circuits for modifying, or compensating for, electric characteristics of electrolytic capacitors
• CPC Class Codes: H01G 9/15 Solid electrolytic capacitors H01G11/00 takes precedence

Abstract

This document discusses capacitive elements including a first, second and third electrode arranged in a stack. The third electrode is positioned between the first and second electrode. An interconnect includes a unitary substrate shared with the first and second electrodes. The interconnect is adapted to deform to accommodate the stacked nature of the first and second electrodes. The unitary substrate includes a sintered material disposed thereon.

Claims

1. An apparatus comprising:

a hermetically sealed capacitor case sealed to retain electrolyte;

a first electrode disposed in the capacitor case;

a second electrode disposed in the capacitor case in a stack with the first electrode, the second electrode including sintered material disposed on a flexible unitary substrate, with the flexible unitary substrate including a connection portion that is flexed and coupled to the first electrode;

a third electrode disposed in the capacitor case in the stack;

a first terminal coupled to the first electrode; and

a second terminal coupled to the third electrode, the second terminal electrically isolated from the first terminal.

2. The apparatus of claim 1, wherein the first electrode includes a first tab extending from a first location along a perimeter of the first electrode, the first tab including a first connection portion.

3. The apparatus of claim 2, wherein the first electrode includes a second tab extending from a second location along the perimeter of the first electrode, the second tab coupled to a second electrode.

4. The apparatus of claim 3, wherein the second tab includes a second connection portion, with the first connection portion coupled to the second connection portion, with the first connection portion and the second connection portion being substantially free of sintered material.

5. The apparatus of claim 4, including a clip physically and electrically coupling the first tab and the second tab.

6. The apparatus of claim 4, including:

a first clip coupled to the first tab;

a second clip coupled to the second tab; and

a weld coupling the first clip and the second clip.

7. The apparatus of claim 4, wherein the first tab and the second tab each define a respective rolled portion.

8. The apparatus of claim 7, including a ribbon coupled to each of the respective rolled portions of the first tab and the second tab.

9. The apparatus of claim 2, wherein the second electrode includes a second tab extending from a second location along a perimeter of the second electrode,

wherein the first location along the perimeter of the first electrode is staggered from the second location along the perimeter of the second electrode,

wherein the second tab is wider than the first tab,

wherein the first tab creates an overlap with the second tab, and

wherein the overlap is coextensive with a major surface of the first tab.

10. The apparatus of claim 1, including a case connection tab coupling the first and second electrode to the first terminal, wherein the first terminal includes the case.

11. The apparatus of claim 1, wherein the first terminal includes a feedthrough and the apparatus includes a ribbon coupling the first and second electrodes to the first terminal.

12. The apparatus of claim 1, including additional electrodes, the additional electrodes stacked with the first and second electrodes, wherein the additional electrodes each include a respective interconnect of a plurality of interconnects, the plurality of interconnects folded together and electrically coupled with one another.

13. The apparatus of claim 12, including a ribbon physically and electrically coupling the plurality of interconnects.

14. The apparatus of claim 13, wherein the ribbon is coupled to the case.

15. The apparatus of claim 13, including:

a feedthrough coupled to the case;

wherein the ribbon is coupled to the feedthrough; and

wherein the feedthrough electrically insulates the ribbon from the case.

16. The apparatus of claim 1, wherein the unitary substrate is a foil that is solid and monolithic.