Glass cutting apparatus, glass-substrate disassembling apparatus, glass-substrate disassembling system, glass cutting method, and glass-substrate disassembling method

• US 8,621,738 B2
• Filed: 10/05/2007
• Issued: 01/07/2014
• Est. Priority Date: 10/16/2006
• Status: Expired due to Fees

• Current Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Inventors: Iwamoto, Hiroshi, Tani, Yoshiyuki, Yamazaki, Fumio, Hisazumi, Takao
• Primary Examiner(s): COZART, JERMIE E
• Application Number:
  US12/445,606
• Publication Number:
  US 20100288101A1
• Time in Patent Office: 2,286 Days
• Field of Search: 294/17, 294/261, 294/263, 294/264, 294/265, 297/00, 297/91, 292/39, 292/84, 838/85, 225/96.5
• US Class Current: 29/426.1
• CPC Class Codes: B65G 2249/04 Arrangements of vacuum systems or suction cups
• CPC Class Codes: C03B 33/0207 the sheet being in a substantially vertical plane
• CPC Class Codes: C03B 33/03 Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
• CPC Class Codes: C03B 33/033 Apparatus for opening score lines in glass sheets
• CPC Class Codes: C03B 33/076 Laminated glass comprising interlayers
• CPC Class Codes: G02F 1/1303 Apparatus specially adapted to the manufacture of LCDs
• CPC Class Codes: G02F 1/133351 Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
• CPC Class Codes: H01J 2217/49 Display panels, e.g. not making use of alternating current H01J2211/10 takes precedence
• CPC Class Codes: H01J 2329/00 Electron emission display panels, e.g. field emission display panels
• CPC Class Codes: H01J 9/52 Recovery of material from discharge tubes or lamps H01J9/50 takes precedence
• CPC Class Codes: Y02W 30/60 Glass recycling
• CPC Class Codes: Y02W 30/82 Recycling of waste of electrical or electronic equipment [WEEE]
• CPC Class Codes: Y10T 225/325 With means to apply moment of force to weakened work
• CPC Class Codes: Y10T 29/49815 Disassembling
• CPC Class Codes: Y10T 29/49819 with conveying of work or disassembled work part
• CPC Class Codes: Y10T 29/49821 by altering or destroying work part or connector
• CPC Class Codes: Y10T 29/49822 by applying force
• CPC Class Codes: Y10T 29/53 Means to assemble or disassemble
• CPC Class Codes: Y10T 29/534 Multiple station assembly or disassembly apparatus
• CPC Class Codes: Y10T 29/54 Miscellaneous apparatus
• CPC Class Codes: Y10T 83/0363 : Plural independent scoring blades

Abstract

A glass cutting apparatus (101) includes a pair of cutters (13a, 13b) installed oppositely to each other in such a way as to sandwich, therebetween, a glass plate with surfaces of the glass plate thereof being along a vertical direction; a first pressing unit (14a) which presses one of the cutters to one of the surfaces of the glass plate in a horizontal direction with a pressing force P; a second pressing unit (14b) which is placed oppositely to the first pressing unit and presses the other one of the cutters to the other surface of the glass plate in the horizontal direction with the pressing force P; and a moving unit (20) which moves the pair of cutters pressing the glass plate with the pressing force P.

Claims

1. A glass cutting apparatus comprising:

a glass-plate holding unit that holds a glass plate, comprising two glass substrates which are attached to each other, by supporting one end of the glass plate;

a pair of cutters which form a pair of cut lines in opposite surfaces of an end portion of the glass plate which is not supported, by moving the pair of cutters and the end portion of the glass plate relative to each other; and

a vibration unit that vibrates the end portion of the glass plate for forming vertical cracks just beneath the cut lines;

wherein the vibration unit is located on an opposite side from the end portion with respect to the cut lines to vibrate the glass plate in a thickness direction thereof.

2. The glass cutting apparatus according to claim 1, further comprising:

a first pressing unit that presses one of the cutters to one of the surfaces of the glass plate with a pressing force (P);

a second pressing unit that is placed oppositely to the first pressing unit and presses the other one of the cutters to the other surface of the glass plate with the pressing force (P); and

a moving unit that moves the pair of cutters pressing the glass plate with the pressing force (P).

3. The glass cutting apparatus according to claim 1, wherein

the glass plate is a display panel, and the two glass substrates of the glass plate comprise a first glass flat plate and a second glass flat plate which are attached to each other with a spacing provided therebetween.

4. The glass cutting apparatus according to claim 1, wherein

the glass-plate holding unit holds the glass plate along the vertical direction.

5. A display panel glass-substrate disassembling apparatus for disassembling a display panel comprising two glass substrates bonded to each other at peripheral portions thereof to recycle the display panel, the glass-substrate disassembling apparatus comprising:

a transfer unit capable of transferring the display panel in forward and rearward directions;

a stopping unit that stops the display panel being transferred at a predetermined stop position;

a fixing unit that fixes, at the stop position, the display panel stopped at the stop position; and

a cutting unit comprising a glass cutting apparatus for cutting at least a single side of the display panel fixed by the fixing unit, said glass cutting apparatus comprising

a glass-plate holding unit that holds a glass plate, comprising two glass substrates which are attached to each other, by supporting one end of the glass plate,

a pair of cutters which form a pair of cut lines in opposite surfaces of an end portion of the glass plate which is not supported, by moving the pair of cutters and the end portion of the glass plate relative to each other, and

a vibration unit that vibrates the end portion of the glass plate for forming vertical cracks just beneath the cut lines,

wherein the vibration unit is located on an opposite side from the end portion with respect to the cut lines to vibrate the glass plate in a thickness direction thereof.

6. The display panel glass-substrate disassembling apparatus according to claim 5, wherein

the stopping unit comprises a first stopping unit that is positioned downstream of the cutting unit in the forward direction and is provided to be switchable between a contact attitude and an open attitude,

the contact attitude is an attitude of the first stopping unit, in which the display panel transferred in the forward direction to reach a first stop position comes into contact with the first stopping unit, and

the open attitude is an attitude of the first stopping unit, in which the display panel transferred to the first stop position does not come into contact with the first stopping unit.

7. The display panel glass-substrate disassembling apparatus according to claim 6, wherein

the stopping unit further comprises a second stopping unit that is positioned upstream of the cutting unit in the forward direction and is provided to be switchable between a contact attitude and an open attitude,

the contact attitude is an attitude of the second stopping unit, in which the display panel transferred in the rearward direction to reach a second stop position comes into contact with the second stopping unit, and

the open attitude is an attitude of the second stopping unit, in which the display panel transferred to the second stop position does not come into contact with the second stopping unit.

8. The display panel glass-substrate disassembling apparatus according to claim 5, wherein

the fixing unit is a base table capable of ascending and descending while holding the display panel.

9. The display panel glass-substrate disassembling apparatus according to claim 5, wherein

the fixing unit includes a pressing unit that presses the display panel, and

the pressing unit presses the display panel toward the transfer unit.

10. The display panel glass-substrate disassembling apparatus according to claim 5, further comprising:

a rotation unit that is positioned downstream of the transfer unit in the forward direction and rotates the display panel by 90 degrees about an axis perpendicular to the display panel.

11. A display panel glass-substrate disassembling system for disassembling a display panel comprising two glass substrates bonded to each other at peripheral portions thereof to recycle the display panel, the glass-substrate disassembling system comprising:

a first glass-substrate disassembling apparatus;

a rotation unit that rotates the display panel by 90 degrees about an axis perpendicular to the display panel; and

a second glass-substrate disassembling apparatus;

wherein the rotation unit is placed downstream of the first glass-substrate disassembling apparatus in a forward direction and upstream of the second glass-substrate disassembling apparatus in the forward direction; and

wherein each of said first and second glass-substrate disassembling apparatuses comprises

a transfer unit capable of transferring the display panel in forward and rearward directions,

a stopping unit that stops the display panel being transferred at a predetermined stop position,

a fixing unit that fixes, at the stop position, the display panel stopped at the stop position, and

a cutting unit comprising a glass cutting apparatus for cutting at least a single side of the display panel fixed by the fixing unit, said glass cutting apparatus comprising

a glass-plate holding unit that holds a glass plate, comprising two glass substrates which are attached to each other, by supporting one end of the glass plate,

a pair of cutters which form a pair of cut lines in opposite surfaces of an end portion of the glass plate which is not supported, by moving the pair of cutters and the end portion of the glass plate relative to each other, and

a vibration unit that vibrates the end portion of the glass plate for forming vertical cracks just beneath the cut lines,

wherein the vibration unit is located on an opposite side from the end portion with respect to the cut lines to vibrate the glass plate in a thickness direction thereof.

12. The display panel glass-substrate disassembling system according to claim 11, wherein

the cutting unit in the first glass-substrate disassembling apparatus is structured to cut side portions of either longer sides or shorter sides of the display panel, and

the cutting unit in the second glass-substrate disassembling apparatus is structured to cut side portions of the other sides, out of the longer sides and the shorter sides of the display panel.

13. A glass cutting method comprising:

holding a glass plate comprising two glass substrates which are attached to each other, by supporting one end of the glass plate;

moving a pair of cutters and an end portion of the glass plate which is not supported relative to each other to form a pair of cut lines on opposite surfaces of the end portion of the glass plate; and

vibrating the end portion of the glass plate for forming vertical cracks just beneath the cut lines;

wherein the vibrating of the end portion of the glass plate comprises applying vibrations to the glass plate on an opposite side from the end portion with respect to the cut lines to vibrate the glass plate in a thickness direction thereof.

14. The glass cutting method according to claim 13, wherein

the forming of the cut lines includes pressing, to surfaces of the glass plate, a pair of cutters installed oppositely to each other in a horizontal direction with the glass plate sandwiched therebetween, with pressing forces equal to each other and forming the pair of cut lines.

15. The glass cutting method according to claim 13, wherein

the glass plate is a display panel, and the two glass substrates of the glass plate comprise a first glass flat plate and a second glass flat plate which are attached to each other with a spacing provided therebetween;

and

the holding of the glass plate includes holding the glass plate along the vertical direction.

16. A display panel glass-substrate disassembling method for disassembling a display panel comprising two glass substrates bonded to each other at peripheral portions thereof through a sealing adhesive agent to recycle the display panel, the glass-substrate disassembling method comprising:

stopping the display panel being transferred in a forward direction at a first stop position; and

fixing, at the first stop position, the display panel stopped at the first stop position; and

cutting at least a single side of the display panel fixed at the first stop position using a glass cutting method comprising

holding a glass plate comprising two glass substrates which are attached to each other, by supporting one end of the glass plate,

moving a pair of cutters and an end portion of the glass plate which is not supported relative to each other to form a pair of cut lines on opposite surfaces of the end portion of the glass plate, and

vibrating the end portion of the glass plate for forming vertical cracks just beneath the cut lines,

wherein the vibrating of the end portion of the glass plate comprises applying vibrations to the glass plate on an opposite side from the end portion with respect to the cut lines to vibrate the glass plate in a thickness direction thereof,

wherein the glass plate is a display panel, and the two glass substrates of the glass plate comprise a first glass flat plate and a second glass flat plate which are attached to each other with a spacing provided therebetween, and

wherein the holding of the glass plate includes holding the glass plate along the vertical direction.

17. The display panel glass-substrate disassembling method according to claim 16, wherein

the fixing includes holding the display panel on a base table or pressing of the display panel.

18. The display panel glass-substrate disassembling method according to claim 16, further comprising:

transferring the display panel in a rearward direction,

stopping the display panel at a second stop position different from the first stop position,

fixing, at the second stop position, the display panel stopped at the second stop position, and

cutting a single side of the display panel fixed at the second stop position, which is opposite from the single side cut in the cutting.

19. The display panel glass-substrate disassembling method according to claim 16, further comprising removing a cut portion of the display panel which has been cut in the cutting,

wherein the removing includes the folding, downwardly, a portion of the unit for fixing the display panel in the cutting for dropping the cut single side.

20. A display panel glass-substrate disassembling method for disassembling a display panel comprising two glass substrates bonded to each other at peripheral portions thereof through a sealing adhesive agent to recycle the display panel, the glass-substrate disassembling method comprising:

stopping the display panel being transferred in a forward direction at a first stop position;

fixing, at the first stop position, the display panel stopped at the first stop position;

cutting at least a single side of the display panel fixed at the first stop position;

transferring the display panel in a rearward direction;

stopping the display panel at a second stop position;

fixing, at a second stop position, the display panel stopped at the second stop position;

cutting at least a single side of the display panel fixed at the second stop position;

transferring the display panel in the forward direction;

rotating, by 90 degrees, the display panel about an axis perpendicular to the panel;

transferring the rotated display panel in the forward direction;

stopping the display panel being transferred in the forward direction at a third stop position;

fixing, at the third stop position, the display panel stopped at the third stop position;

cutting at least a single side of the display panel fixed at the third stop position;

transferring the display panel in the rearward direction;

stopping the display panel at a fourth stop position;

fixing, at the fourth stop position, the display panel stopped at the fourth stop position; and

cutting at least a single side of the display panel fixed at the fourth stop position;

wherein each of said cutting of the at least a single side of the display panel at the first stop position, said cutting of the at least a single side of the display panel at the second stop position, said cutting of the at least a single side of the display panel at the third stop position, and said cutting of the at least a single side of the display panel at the fourth stop position, is carried out according to a glass cutting method comprising

holding a glass plate comprising two glass substrates which are attached to each other, by supporting one end of the glass plate,

moving a pair of cutters and an end portion of the glass plate which is not supported relative to each other to form a pair of cut lines on opposite surfaces of the end portion of the glass plate, and

vibrating the end portion of the glass plate for forming vertical cracks just beneath the cut lines,

wherein the vibrating of the end portion of the glass plate comprises applying vibrations to the glass plate on an opposite side from the end portion with respect to the cut lines to vibrate the glass plate in a thickness direction thereof.