Transcatheter prosthetic heart valve delivery system and method with controlled expansion of prosthetic heart valve

• US 8,623,075 B2
• Filed: 04/21/2011
• Issued: 01/07/2014
• Est. Priority Date: 04/21/2010
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Murray, Robert J. III, Tabor, Charles, Crisman, Andrew, Shipley, Adam
• Primary Examiner(s): Bui, Vy Q
• Application Number:
  US13/091,917
• Publication Number:
  US 20110264198A1
• Time in Patent Office: 992 Days
• Field of Search: 623/1.11, 623/2.11, 623/2.17, 623/2.37, 606/191, 606/194, 606/198, 604/104, 604/509
• US Class Current: 623/2.11
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2/2436 Deployment by retracting a sheath
• CPC Class Codes: A61F 2/2439 Expansion controlled by filaments
• CPC Class Codes: A61F 2230/0054 V-shaped

Abstract

A delivery system for use with a prosthetic heart valve having a stent frame to which a valve structure is attached includes a shaft assembly including a distal end, an intermediate portion, and a first coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve via a first tether. A sheath assembly defines a lumen sized to slidably receive the shaft assembly. The delivery system is configured to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve. The first coupling structure is configured to be manipulated in a first direction to provide a controlled expansion or contraction of the distal end of the prosthetic heart valve.

Claims

1. A delivery system for use with a prosthetic heart valve having a stent frame to which a valve structure is attached, the system comprising:

a prosthetic heart valve including a proximal end and a distal end;

a shaft assembly including a distal end, an intermediate portion, and a first coupling structure disposed near the distal end and configured to be coupled to only a distal end of the prosthetic heart valve via a first tether attached to the distal end of the prosthetic heart valve;

a sheath assembly defining a lumen sized to slidably receive the shaft assembly; and

wherein the delivery system is configured to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve, and wherein the first coupling structure is configured to be manipulated in a first direction to provide a controlled expansion or contraction of the distal end of the prosthetic heart valve.

2. The delivery system of claim 1, wherein the first coupling structure is configured to be rotated in the first direction to provide a controlled expansion of the distal end of the prosthetic heart valve, and wherein the first coupling structure is configured to be rotated in a second direction to provide a controlled contraction of the distal end of the prosthetic heart valve.

3. The delivery system of claim 1, wherein the first coupling structure is configured to be longitudinally translated in the first direction to provide a controlled expansion of the distal end of the prosthetic heart valve, and wherein the first coupling structure is configured to be longitudinally translated in a second direction to provide a controlled contraction of the distal end of the prosthetic heart valve.

4. The delivery system of claim 1, wherein the first coupling structure is configured to be rotated and longitudinally translated to provide the controlled expansion or contraction of the distal end of the prosthetic heart valve.

5. The delivery system of claim 1, wherein the first coupling structure comprises a coil spring configured to be coupled to the distal end of the prosthetic heart valve via the first tether.

6. The delivery system of claim 1, wherein the shaft assembly further comprises a nose cone disposed at the distal end of the shaft assembly, and wherein the first coupling structure is disposed at a proximal end of the nose cone.

7. The delivery system of claim 6, and further comprising a sleeve extending proximally from the proximal end of the nose cone, the sleeve covering at least a portion of the first coupling structure.

8. The delivery system of claim 7, wherein the sleeve is a transparent tube.

9. The delivery system of claim 1, wherein the shaft assembly further comprises a second coupling structure disposed at the intermediate portion and configured to be coupled to a proximal end of the prosthetic heart valve via a second tether.

10. The delivery system of claim 1, wherein the second coupling structure is configured to be rotated in the first direction to provide a controlled expansion of the proximal end of the prosthetic heart valve and is configured to be rotated in a second direction to provide a controlled contraction of the proximal end of the prosthetic heart valve.

11. The delivery system of claim 1, wherein the shaft assembly further comprises a second coupling structure disposed at the intermediate portion and configured to be coupled to a middle portion of the prosthetic heart valve via a second tether.

12. The delivery system of claim 1, wherein the second coupling structure is configured to be rotated in the first direction to provide a controlled expansion of the middle portion of the prosthetic heart valve and is configured to be rotated in a second direction to provide a controlled contraction of the middle portion of the prosthetic heart valve.

14. The delivery system of claim 1, wherein the first tether is configured to be released from the prosthetic heart valve.

15. The delivery system of claim 1, wherein the first tether is configured as an adjustable-size loop around the distal end of the prosthetic heart valve, and wherein the size of the loop is controlled by rotation of the first coupling structure.

16. The delivery system of claim 15, wherein the distal end of the prosthetic heart valve includes a plurality of eyelets, and wherein the loop is threaded through at least a subset of the eyelets.

17. The delivery system of claim 15, wherein the first coupling structure is configured to pull the first tether in a distal direction when the first coupling structure is rotated in the second direction, thereby reducing the size of the loop and contracting the distal end of the prosthetic heart valve.

18. The delivery system of claim 1, wherein the distal end of the prosthetic heart valve is an inflow end of the prosthetic heart valve.

19. The delivery system of claim 1, wherein the distal end of the prosthetic heart valve is an outflow end of the prosthetic heart valve.

13. The delivery system of 1, wherein the first tether is configured to be released from the first coupling structure by rotation of the first coupling structure.

20. A system for performing a therapeutic procedure on a defective heart valve of a patient, the system comprising:

a prosthetic heart valve having a stent frame and a valve structure attached to the stent frame and forming at least two valve leaflets, the prosthetic heart valve being self-expandable from a compressed arrangement to a natural arrangement;

a shaft assembly including a distal end and a first coupling structure disposed near the distal end and configured to be coupled to only a distal end of the prosthetic heart valve via a first tether attached to the distal end of the prosthetic heart valve; and

a sheath assembly defining a lumen sized to slidably receive the shaft assembly; and

wherein the delivery system is configured to slidably receive the prosthetic heart valve within the sheath assembly and is configured to be operable to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve to permit the prosthetic heart valve to self-expand to the natural arrangement and release from the delivery system, and wherein the first coupling structure is configured to be rotated in a first direction to provide a controlled expansion of the distal end of the prosthetic heart valve and is configured to be rotated in a second direction to provide a controlled contraction of the distal end of the prosthetic heart valve.

21. The system of claim 20, wherein the first coupling structure comprises a coil spring configured to be coupled to the distal end of the prosthetic heart valve via the first tether.

22. The system of claim 20, wherein the shaft assembly further comprises a second coupling structure disposed at an intermediate portion of the shaft assembly and configured to be coupled to a proximal end of the prosthetic heart valve via a second tether, wherein the second coupling structure is configured to be rotated in the first direction to provide a controlled expansion of the proximal end of the prosthetic heart valve and is configured to be rotated in the second direction to provide a controlled contraction of the proximal end of the prosthetic heart valve.