Methods for forming a pixel of a micro-chip light-emitting diode light source and a plurality of light-emitting diode pixels arranged in a two-dimensional array
First Claim
1. A method for forming a plurality of light-emitting diode pixels arranged in a two-dimensional array, the method comprising:
- simultaneously forming a plurality of first layers arranged in a two-dimensional array on a first chip substrate by deposition technique;
forming a plurality of second layers and a plurality of first light-emitting active layers on the first layers correspondingly;
forming a plurality of first intermediate layers on the second layers;
forming a plurality of third layers arranged in a two-dimensional array on a second chip substrate;
forming a plurality of fourth layers and a plurality of second light-emitting active layers on the third layers correspondingly;
placing the third layers, the fourth layers, and the second light-emitting active layers on the first intermediate layers; and
forming a plurality of first, a plurality of second, a plurality of third, and a plurality of fourth electrodes coupled with the first, second, third and fourth layers, respectively,wherein the first light-emitting active layer is driven by the first and second electrodes to emit one color of light, and the second light-emitting active layer is driven by the third and fourth electrodes to emit another color of light.
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Abstract
A method for forming a pixel of an LED light source is provided. The method includes: forming a first layer on a first substrate; forming a second layer and a first light-emitting active layer on the first layer; forming a first intermediate layer on the second layer; forming a third layer on a second substrate; forming a fourth layer and a second light-emitting active layer on the third layer; placing the third layer, the fourth layer, and the second light-emitting active layer on the first intermediate layer, wherein the first light-emitting active layer and the second light-emitting active layer emit different colors of light. A method for forming a plurality of light-emitting diode pixels arranged in a two-dimensional array is also provided.
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Citations
7 Claims
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1. A method for forming a plurality of light-emitting diode pixels arranged in a two-dimensional array, the method comprising:
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simultaneously forming a plurality of first layers arranged in a two-dimensional array on a first chip substrate by deposition technique; forming a plurality of second layers and a plurality of first light-emitting active layers on the first layers correspondingly; forming a plurality of first intermediate layers on the second layers; forming a plurality of third layers arranged in a two-dimensional array on a second chip substrate; forming a plurality of fourth layers and a plurality of second light-emitting active layers on the third layers correspondingly; placing the third layers, the fourth layers, and the second light-emitting active layers on the first intermediate layers; and forming a plurality of first, a plurality of second, a plurality of third, and a plurality of fourth electrodes coupled with the first, second, third and fourth layers, respectively, wherein the first light-emitting active layer is driven by the first and second electrodes to emit one color of light, and the second light-emitting active layer is driven by the third and fourth electrodes to emit another color of light. - View Dependent Claims (2, 3, 4)
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5. A method for forming a pixel of a micro-chip light-emitting diode light source, the method comprising:
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simultaneously forming a first lower layer, a second lower layer, and a third lower layer on a chip substrate by deposition technique; forming a first light-emitting active layer, a second light-emitting active layer, and a third light-emitting active layer on the first, second, and third lower layers respectively by deposition technique, wherein at least a portion of an upper surface of each of the first, second, and third lower layers is left uncovered by the first, second, and third light-emitting active layers respectively, wherein the first light-emitting active layer, the second light-emitting active layer, and the third light-emitting active layer emit different colors of light; forming a first upper layer, a second upper layer, and a third upper layer on the first, second, and third light-emitting active layers respectively by deposition technique; forming a first electrode pad, a second electrode pad, and a third electrode pad on the exposed upper surfaces of the first, second, and third lower layers respectively; and forming a fourth electrode pad, a fifth electrode pad, and a sixth electrode pad on upper surfaces of the first, second, and third upper layers respectively, wherein the first light-emitting active layer is driven by the first and second electrode pads to emit one color of light, the second light-emitting active layer is driven by the third and fourth electrode pads to emit another color of light, and the third light-emitting active layer is driven by the fifth and sixth electrode pads to emit the other color of light.
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6. A method for forming a pixel of a micro-chip light-emitting diode light source, the method comprising:
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forming a first lower layer on a chip substrate by deposition technique; forming a first light-emitting active layer on the first lower layer by deposition technique; forming a first upper layer on the first light-emitting active layer by deposition technique, wherein at least a portion of an upper surface of the first lower layer is left uncovered by the first light-emitting active layer and the first upper layer; forming an intermediate layer on the first upper layer by deposition technique, wherein at least a portion of an upper surface of the first upper layer is left uncovered by the intermediate layer; forming a second lower layer directly on the intermediate layer by deposition technique; forming a second light-emitting active layer on the second lower layer by deposition technique; forming a second upper layer on the second light-emitting active layer by deposition technique, wherein at least a portion of an upper surface of the second lower layer is left uncovered by the second light-emitting active layer and the second upper layer, wherein the first light-emitting active layer and the second light-emitting active layer emit different colors of light; forming a first electrode pad and a second electrode pad on the exposed upper surfaces of the first and second lower layers respectively; and forming a third electrode pad on the exposed upper surface of the first upper layer and forming a fourth electrode pad on an upper surface of the second upper layer. - View Dependent Claims (7)
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Specification