Single-ended primary inductance converter (SEPIC) based power supply for driving multiple strings of light emitting diodes (LEDs) in roadway lighting fixtures

• US 8,624,500 B2
• Filed: 08/09/2010
• Issued: 01/07/2014
• Est. Priority Date: 08/07/2009
• Status: Active Grant

• Current Assignee: LED Roadway Lighting Ltd.
• Original Assignee: LED Roadway Lighting Ltd.
• Inventors: Josefowicz, Jack, Winters, Shawn, Church, Donald
• Primary Examiner(s): Hammond, Crystal L
• Application Number:
  US13/389,374
• Publication Number:
  US 20120280617A1
• Time in Patent Office: 1,247 Days
• Field of Search: None
• US Class Current: 315/85
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]

Abstract

A lighting fixture and power supply are provided that allows a power factor correction (PFC) single ended primary inductance controller (SEPIC) that provides a controlled voltage output to provide a constant current to an LED load. The power supply provides an efficient and stable power supply for LEDs. Multiple power supplies can be provided on the same printed circuit board to control multiple LED channels.

Claims

1. A power supply for providing a constant current to a light emitting diode (LED) load, the power supply comprising:

a power controller receiving an alternating current (AC) input and providing a direct current (DC) output voltage controlled to maintain a constant feedback voltage, the DC output voltage provided to a high side of the LED load, the DC output voltage relative to a common power line coupled to a low side of the LED load and the power controller;

a current sense resistor connected in series on the high side of the LED load;

a current sensing circuit coupled across the current sense resistor providing a reference current at an output line proportional to a current sense voltage across the current sense resistor; and

a current selector resistor coupled between the output line of the current sensing circuit and the common power line coupled to the low side of the LED load, the current selector resistor and the reference current generating a current-sensed voltage for use as the feedback voltage used by the power controller;

wherein the DC output voltage provided by the power controller is controlled to provide a constant current to the LED load.

2. The power supply of claim 1, further comprising:

a current sense ripple filter capacitor connected in parallel with the current selector resistor to smooth the reference current and the current-sensed voltage to provide stable operation of the power controller.

3. The power supply of claim 1 wherein the power controller is a power factor correction (PFC) single-ended primary-inductor converter (SEPIC).

4. The power supply of claim 1, further comprising a plurality of current selector resistors, wherein the current selector resistor coupled between the output line of the current sensing circuit and the common power line is selectable from the plurality of current selector resistors.

5. The power supply of claim 4, wherein the current selector resistor is selected from the plurality of current selector resistors using at least one of:

a jumper;

or

a controllable switch.

6. The power supply of claim 1, further comprising:

a no-load protection circuit coupled to the high side of the LED load and the output line of the current sensing circuit.

7. The power supply of claim 1, further comprising:

a no-load zener diode coupled to the high side of the LED load and the output line of the current sensing circuit.

8. The power supply of claim 1, further comprising:

a current sensing circuit protection circuit for protecting the current sensing circuit from an over-voltage.

9. The power supply of claim 8, wherein the current sensing circuit protection circuit forms part of the current sensing circuit.

10. The power supply of claim 1, further comprising a disable circuit for disabling the output of the power controller based on a received signal.

11. A lighting fixture for mounting above an illumination surface, the lighting fixture comprising a housing supporting:

a light emitting diode (LED) light string for illuminating the illumination surface; and

a power supply for providing a constant current to a light emitting diode (LED) load, the power supply comprising;

a power controller receiving an alternating current (AC) input and providing a direct current (DC) output voltage controlled to maintain a constant feedback voltage, the DC output voltage provided to a high side of the LED load, the DC output voltage relative to a common power line coupled to a low side of the LED load and the power controller;

a current sense resistor connected in series on the high side of the LED load;

a current sensing circuit coupled across the current sense resistor providing a reference current at an output line proportional to a current sense voltage across the current sense resistor; and

a current selector resistor coupled between the output line of the current sensing circuit and the common power line coupled to the low side of the LED load, the current selector resistor and the reference current generating a current-sensed voltage for use as the feedback voltage used by the power controller;

wherein the DC output voltage provided by the power controller is controlled to provide a constant current to the LED load.

12. The lighting fixture of claim 11, wherein the power supply further comprises:

a current sense ripple filter capacitor connected in parallel with the current selector resistor to smooth the reference current to provide stable operation of the power controller.

13. The lighting fixture of claim 11 further comprising:

a light controller for controlling operation of the power supply.

14. The lighting fixture of claim 13, further comprising:

one or more additional LED light strings; and

one or more additional power supplies, each additional power supply for providing a constant current to a respective one of the one or more additional LED light strings,

wherein the light controller is further for controlling operation of each of the one or more additional power supplies based on the value of the at least one variable measured by the input sensor.

15. The lighting fixture of claim 14, wherein each power supply and the one or more power supplies further comprise a disable circuit for disabling the output of the power controller based on a received signal from the light controller.

16. The lighting fixture of claim 14, wherein the light controller can turn off individual LED light strings.

17. The lighting fixture of claim 14, wherein the power supply and each of the one or more additional power supplies are contained on a single PCB, and wherein the power supply and each of the one or more additional power supplies each comprise a bridge rectifier and a separate return plane.

18. The lighting fixture of claim 11, further comprising:

at least one input component for providing at least one input signal;

a light controller for controlling operation of the power supply based on the at least one input signal.

19. The lighting fixture of claim 18, wherein the at least one input component comprises at least one of:

a light sensor for measuring ambient light;

a light sensor for measuring light output from the lighting fixture;

a motion sensor for measuring movement;

a temperature sensor for measuring ambient temperature;

a temperature sensor for measuring a temperature of the lighting fixture;

a wired transceiver for receiving signals, transmitting signals or both receiving and transmitting signals to a remote location;

a wireless transceiver for receiving signals, transmitting signals or both receiving and transmitting signals to a remote location; and

an clock for producing a timing signal.

20. The lighting fixture of claim 11 further comprising an electromagnetic interference (EMI) filter and thermal protection on the incoming AC input.

21. A method of controlling a lighting fixture, the method comprising:

rectifying an alternating current (AC) input;

producing a controlled voltage output from the AC input using a single ended primary inductance converter;

producing a sensing current proportional to the controlled voltage output using a current sense resistor in series with the controlled voltage output and a current sensing circuit connected across the current sense resistor;

generating a feedback voltage using the sensing current and a current selector resistor; and

adjusting the controlled voltage output to maintain the feedback voltage at a reference voltage, wherein the controlled voltage output provides a constant current to an light emitting diode (LED) load.

22. The method of claim 21, further comprising:

smoothing the sensing current using a current sense ripple filter capacitor.

23. The method of claim 21, further comprising:

controlling a plurality of LED channels to provide different illumination levels using a lighting controller capable of controlling a power supply of each LED channel, each power supply producing the controlled voltage output from the AC input using a single ended primary inductance converter.

24. The method of claim 21, further comprising:

limiting the controlled voltage output to a maximum voltage using a zener diode to prevent damage when no LED load is present.