Bracket assembly and forming system for structural foundation footings

• US 8,627,615 B2
• Filed: 01/10/2012
• Issued: 01/14/2014
• Est. Priority Date: 01/10/2012
• Status: Active Grant

• Current Assignee: DRFF LLC
• Original Assignee: Drf, Inc.
• Inventors: Moyher, Charles S.
• Primary Examiner(s): Safavi, Michael
• Application Number:
  US13/374,724
• Publication Number:
  US 20130175427A1
• Time in Patent Office: 735 Days
• Field of Search: 521/695, 249/3, 249/4, 249/5, 249/34, 249/216, 249/218
• US Class Current: 52/169.5
• CPC Class Codes: E02D 19/00 Keeping dry foundation sites or other areas in the ground sheet piles or bulkheads E02D5/02
• CPC Class Codes: E02D 27/02 Flat foundations without substantial excavation E02D27/04, E02D27/08 take precedence
• CPC Class Codes: E04G 11/06 for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ductsE04G11/04 takes precedence
• CPC Class Codes: E04G 13/00 Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills E04G11/365 takes precedence; flat foundations, e.g. with lost forms E02D27/01; removable forms or shutterings for road-building purposes E01C19/50
• CPC Class Codes: E04G 21/06 Solidifying concrete, e.g. by application of vacuum before hardening devices for solidifying also soil E02D3/02; for road building E01C19/00; for producing shaped articles B28B1/00
• CPC Class Codes: E04G 9/10 with additional peculiarities such as surface shaping, insulating or heating, permeability to water or air

Abstract

A system is disclosed for retaining a concrete to form a foundation of a structure. The system includes side walls that receives and retain the concrete and a bracket assembly that retains the side walls. The side walls include a first side wall and a second side wall, at least one of the first and second side walls is comprised of a component having an interior cavity. The bracket assembly includes reinforcement posts and a separator bar. The separator bar has a plurality of apertures disposed along its length. The apertures include a first set and a second set. The first set and the second set of apertures are sized to retain the reinforcement posts at locations corresponding to nominal widths of the component and building materials that comprise the components to form a cross section of the foundation approximating one of a rectangle, a trapezoid or combinations thereof.

Claims

1. A system for retaining a flowable and curable building material to form a portion of a foundation of at least a portion of a structure of interest, the system comprising:

side walls receiving and retaining the building material in a channel bound by the side walls, the side walls disposed in a predetermined configuration suitable for the portion of the foundation, the side walls including a first side wall and a second side wall, at least one of the first side wall and the second side wall is comprised of two or more stacked components, at least one of the components having an interior cavity that traverses the component;

a bracket assembly retaining the side walls in the predetermined configuration, the bracket assembly including;

two or more reinforcement posts;

a separator bar having a first end, a second end opposed from the first end, and a plurality of apertures disposed along a length of the separator bar, the plurality of apertures including a first set of apertures disposed proximate the first end and a second set of apertures disposed proximate the second end, the first set apertures and the second set of apertures are sized to receive and retain a pair of the reinforcement posts at locations to establish a width of the components of the first side wall, a width of the components of the second side wall and a width of the channel being formed therebetween; and

two or more spacers mounted to and at a vertical location about the two or more reinforcement posts to horizontally and vertically offset the two or more stacked components of the at least one first side wall and the second side wall such that a cross section of the channel being formed approximates a trapezoid shape.

2. The system of claim 1, further including a plurality of connectors for interconnecting the components of the first side wall and the components of the second side wall to components of a next first side wall and second side wall in an end-to-end manner over a length of the predetermined configuration for the portion of the foundation.

3. The system of claim 2, wherein respective interior cavities of the interconnected components form a passage and the system further comprises a conduit disposed about the structure of interest and coupled to at least one of the components, the conduit having an interior cavity that communicates with the passage to vent gas from the passage to the atmosphere outside of the structure of interest.

4. The system of claim 3, wherein at least one component of the first side wall and the second side wall includes an aperture to receive gas permeating from soil disposed around the portion of the foundation into the passage.

5. The system of claim 3, further including an in-line forced air system coupled to the conduit to increase a volume of air flow within the passage.

6. The system of claim 1, wherein the two or more spacers include spacers having varying lengths and positioned on the reinforcement posts at varying heights such that the two or more stacked components of the at least one first side wall and the second side wall and the cross section of the channel being formed approximates a combination trapezoid and rectangle shape.

7. The system of claim 1, wherein the two or more spacers include spacers mounted to the two or more reinforcement posts to both internally and externally bound the horizontal and vertical offset of the two or more stacked components of the at least one first side wall and the second side wall such that the cross section of the channel being formed approximates a ribbed or corrugated shape.

8. The system of claim 1, wherein the two or more reinforcement posts are comprised of two nested rectangular tubular members that are vertically adjustable over a height of each of the reinforcement posts to provide a leveling feature when at least a portion of the channel is formed over an uneven grade.

9. The system of claim 1, wherein the separator bar further includes indicia proximate the first set of apertures and the second set of apertures, the indicia identifying nominal widths of the building materials used as the components of the side walls.

10. The system of claim 1, further including one or more straps disposed about the side walls to prevent a spreading apart of the side walls and an increase in the width of the channel bound by the side walls.

11. The system of claim 1, further including a spreader disposed about and between the side walls to prevent a spreading apart of the side walls and an increase in the width of the channel bound by the side walls.