Apparatus and method for selective flow control

• US 8,627,893 B2
• Filed: 04/13/2011
• Issued: 01/14/2014
• Est. Priority Date: 04/14/2010
• Status: Expired due to Fees

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Otto, Alexander, Bothmann, Gunnar
• Primary Examiner(s): COY, NICOLE A
• Application Number:
  US13/086,096
• Publication Number:
  US 20110253240A1
• Time in Patent Office: 1,007 Days
• Field of Search: 166/332.1, 166/373, 166/386
• US Class Current: 166/373
• CPC Class Codes: E21B 21/10 Valve arrangements in drilling-fluid circulation systems
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: F16K 25/005 Particular materials for seats or closure elements
• CPC Class Codes: Y10T 137/86879 Reciprocating valve unit

Abstract

A disk member selectively blocks flow across a fluid conduit formed in a body. The disk member may include a shaft having a longitudinal axis, a ring member disposed on the shaft, a sealing member disposed on the shaft, and a pressure applying surface in contact with the sealing member. The pressure applying surface may be non-orthogonal to the longitudinal axis.

Claims

1. An apparatus for controlling a fluid flow, the apparatus comprising:

a body having a fluid conduit, a first flow line in fluid communication with the fluid conduit, and a second flow line;

a rod configured to translate in the body, the rod having a flow passage in fluid communication with the second flow line and selective communication with the fluid conduit, wherein the rod has an end positioned outside of the body;

a first and second sleeve members disposed in the body, each sleeve member having a bore in communication with the fluid conduit;

a disk member selectively blocking flow across the fluid conduit, wherein the disk member is disposed in the rod and between the first and second sleeve members, and wherein the disk member includes;

a shaft having a longitudinal axis;

a sealing member disposed on the shaft;

a flange formed on the shaft;

a first ring member in contact with the flange, the first ring member having a pressure applying surface in contact with the sealing member, wherein the pressure applying surface is non-orthogonal to the longitudinal axis; and

a second ring member disposed on the shaft, the sealing member being positioned between the second ring member and the pressure applying surface; and

an actuator operably coupled to the disk member using the rod.

2. The apparatus of claim 1 wherein the first ring member has a cross-sectional shape that is selected from a group consisting of:

(i) a parallelogram;

(ii) rhomboid, and (iii) trapezoidal.

3. The apparatus of claim 1 wherein the flange has a cross-sectional shape that is selected from a group consisting of:

(i) a parallelogram;

(ii) rhomboid, and (iii) trapezoidal.

4. The apparatus of claim 1 wherein the disk member includes a surface, at least a portion of which includes:

(i) polycrystalline diamond, (ii) monocrystalline diamond, (iii) carbide, (iv) cemented carbide, (v) tungsten carbide, (vi) a hardened metal, (vii) a synthetic material, (viii) a plastic material, and (ix) monocrystalline aluminum oxide.

5. The apparatus of claim 1 further comprising the sleeve member that engages the sealing member at a contact surface formed at least partially of:

(i) polycrystalline diamond, (ii) monocrystalline diamond, (iii) carbide, (iv) cemented carbide, (v) tungsten carbide, (vi) a hardened metal, (vii) a synthetic material, (viii) a plastic material, and (ix) monocrystalline aluminum oxide.

6. The apparatus of claim 1 further comprising an actuator operably coupled to the disk member.

7. The apparatus of claim 6, wherein the actuator is electrically energized.

8. The apparatus of claim 1, wherein the second ring member includes at least one groove, and further comprising at least one backup ring disposed in the at least one groove.

9. An apparatus for controlling a fluid flow, the apparatus comprising:

a body having a fluid conduit, a first flow line in fluid communication with the fluid conduit, and a second flow line;

a rod configured to translate in the body, the rod having a flow passage in fluid communication with the second flow line and selective communication with the fluid conduit;

a first and second sleeve members disposed in the body, each sleeve member having a bore in communication with the fluid conduit;

a cage disposed in the body, the first and second sleeve members being positioned in the cage;

a retention member securing the cage in the body; and

a disk member disposed in the rod and between the first and second sleeve members, wherein the disk member includes;

a shaft having a longitudinal axis and a medial flange;

a sealing member disposed on the shaft and on each side of the medial flange;

a first ring member in contact with each side of the medial flange, each first ring member having a pressure applying surface in contact with the adjacent sealing member, wherein the pressure applying surfaces are non-orthogonal to the longitudinal axis; and

a second ring member disposed on each end of the shaft, each sealing member being positioned between an associated second ring member and an associated pressure applying surface.

10. The apparatus according to claim 9, further comprising a well tool configured to be disposed in a borehole, wherein the conduit is positioned in the well tool.

11. The apparatus according to claim 9, further comprising a carrier configured to convey the well tool into the borehole.

12. The apparatus of claim 9, wherein the rod has an end positioned outside of the body.

13. A method for controlling a fluid flow between a first fluid line and a second fluid line formed in a body, wherein the body includes a fluid conduit in communication with the first fluid line, the fluid conduit having a first section and a second section, and wherein a first and a second sleeve member are positioned in a cage that is secured in the body with a retention member, each sleeve member having a bore in communication with the fluid conduit, the method comprising:

moving a disk member into a position between the first section and the second section to block flow between the second fluid line and the first fluid line, wherein the disk member includes;

a shaft having a longitudinal axis;

a sealing member disposed on the shaft;

a pressure applying surface in contact with the sealing member, wherein the pressure applying surface is non-orthogonal to the longitudinal axis; and

a ring member disposed on the shaft, the sealing member being positioned between the ring member and the pressure applying surface; and

flowing fluid from the second fluid line to the first fluid line by moving the disk member out of the position between the first section and the second section.

14. The method of claim 13 wherein the disk member includes a surface, at least a portion of which includes:

(i) polycrystalline diamond, (ii) monocrystalline diamond, (iii) carbide, (iv) cemented carbide, (v) tungsten carbide, (vi) a hardened metal, (vii) a synthetic material, (viii) a plastic material, and (ix) monocrystalline aluminum oxide.

15. The method of claim 13 further comprising the sleeve member engages the member at a contact surface formed at least partially of:

(i) polycrystalline diamond, (ii) monocrystalline diamond, (iii) carbide, (iv) cemented carbide, (v) tungsten carbide, (vi) a hardened metal, (vii) a synthetic material, (viii) a plastic material, and (ix) monocrystalline aluminum oxide.

16. The method of claim 13, further comprising controlling a flow of fluid between an environment in a well tool and an annulus of a borehole using the fluid conduit.

17. The method according to claim 13, further comprising conveying the well tool into a borehole using a carrier.