Light emitting devices with improved light extraction efficiency

• US 8,628,985 B2
• Filed: 10/04/2011
• Issued: 01/14/2014
• Est. Priority Date: 09/12/2000
• Status: Expired due to Term

• Current Assignee: Lumileds LLC (Apollo Global Management, Inc.)
• Original Assignee: Philips Lumileds Lighting Company LLC (Apollo Global Management, Inc.)
• Inventors: Camras, Michael D., Krames, Michael R., Snyder, Wayne L., Steranka, Frank M., Taber, Robert C., Uebbing, John J., Pocius, Douglas W., Trottier, Troy A., Lowery, Christopher H., Mueller, Gerd O., Mueller-Mach, Regina B.
• Primary Examiner(s): Smoot, Stephen W
• Assistant Examiner(s): Booker, Vicki B
• Application Number:
  US13/252,398
• Publication Number:
  US 20120021543A1
• Time in Patent Office: 833 Days
• Field of Search: 438/27, 438/26, 257/E33.056
• US Class Current: 438/27
• CPC Class Codes: H01L 33/20 with a particular shape, e.g. curved or truncated substrate
• CPC Class Codes: H01L 33/32 containing nitrogen
• CPC Class Codes: H01L 33/405 Reflective materials
• CPC Class Codes: H01L 33/502 Wavelength conversion materials
• CPC Class Codes: H01L 33/58 Optical field-shaping elements
• CPC Class Codes: H01L 33/62 Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls

Abstract

Light emitting devices with improved light extraction efficiency are provided. The light emitting devices have a stack of layers including semiconductor layers comprising an active region. The stack is bonded to a transparent lens having a refractive index for light emitted by the active region preferably greater than about 1.5, more preferably greater than about 1.8. A method of bonding a transparent lens to a light emitting device having a stack of layers including semiconductor layers comprising an active region includes elevating a temperature of the lens and the stack and applying a pressure to press the lens and the stack together. Bonding a high refractive index lens to a light emitting device improves the light extraction efficiency of the light emitting device by reducing loss due to total internal reflection. Advantageously, this improvement can be achieved without the use of an encapsulant.

Claims

1. A method comprising:

mounting a light emitting device die to a submount through at least one contact element; and

bonding an optical element to the light emitting device die after the light emitting device die is mounted to the submount, wherein;

the optical element is connected to the light emitting device die by a bonding layer disposed between the optical element and the light emitting device die, and

the bonding layer does not encapsulate the light emitting device die.

2. The method of claim 1, wherein the bonding layer comprises an inorganic material.

3. The method of claim 1, wherein bonding comprises elevating a temperature of the optical element, the bonding layer, the light emitting device die, and the submount to a temperature that is less than the melting temperature of the contact element.

4. The method of claim 1, wherein the contact element is on at least one of the bottom surface of the light emitting device die and the top surface of the submount, the contact element providing electrical contact between the light emitting device die and the submount.

5. The method of claim 1, wherein a temperature used to bond the optical element to the light emitting device die is less than approximately 500.degree. C.

6. The method of claim 1, wherein the bonding layer between the optical element and the light emitting device die comprises a metal oxide.

7. The method of claim 6, wherein the metal oxide is at least one of tungsten oxide, titanium oxide, nickel oxide, titanium oxide, zirconium oxide, indium tin oxide, and chromium oxide.

8. The method of claim 1, further comprising depositing a coating of wavelength converting material on the optical element.

9. The method of claim 1, wherein the optical element includes wavelength converting material.

10. The method of claim 1, wherein the optical element comprises yttrium aluminum garnet.

11. The method of claim 1, wherein the light emitting device die comprises a stack of semiconductor layers, at least one of which is an active region that emits lights, and a first contact and a second contact electrically coupled to apply a voltage across the active region;

the first contact and the second contact disposed on a same side of the stack.

12. A method comprising:

providing a semiconductor light emitting device comprising a stack of semiconductor layers including an active region;

providing an optical element; and

bonding the semiconductor light emitting device to the optical element;

wherein;

the optical element is connected to the light emitting device by a bonding layer disposed between the optical element and the semiconductor light emitting device, and

the bonding layer comprises a metal oxide and does not encapsulate the light emitting device.