Method and apparatus for measuring operating characteristics in a load control device

• US 8,629,624 B2
• Filed: 08/18/2011
• Issued: 01/14/2014
• Est. Priority Date: 08/18/2010
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Chitta, Venkatesh, Quayle, Jonathan Robert, Rovnan, Alexander J., Taipale, Mark S., Veskovic, Dragan
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): HAMMOND, DEDEI KHALIEAH
• Application Number:
  US13/212,556
• Publication Number:
  US 20120043900A1
• Time in Patent Office: 880 Days
• Field of Search: None
• US Class Current: 315/210
• CPC Class Codes: H05B 41/24 in which the lamp is fed by high frequency ac, or with separate oscillator frequencyH05B41/26 takes precedence
• CPC Class Codes: H05B 41/295 with semiconductor devices and specially adapted for lamps with preheating electrodes, e.g. for fluorescent lamps
• CPC Class Codes: H05B 41/38 Controlling the intensity of light
• CPC Class Codes: H05B 47/105 in response to determined parameters
• CPC Class Codes: H05B 47/20 Responsive to malfunctions or to light source life; for protection

Abstract

A load control device, such as an electronic ballast, for controlling the power delivered from an AC power source to an electrical load, such as one or more fluorescent lamps, comprises a power converter having an inductor and a power switching device coupled to the inductor, a load control circuit adapted to be coupled to the electrical load, and a control circuit operable to calculate an average input power of the load control device. The control circuit may be operable to calculate a cumulative output power of the power converter while the ballast is preheating filaments of the lamps, and to subsequently determine a fault condition in the lamps in response to the calculated cumulative output power of the power converter. Further, the control circuit may be operable to transmit a digital message including the calculated average input power of the load control device.

Claims

1. A load control device for controlling the power delivered from an AC power source to an electrical load, the load control device comprising:

a power converter for generating a DC bus voltage, the power converter comprising an inductor and a power switching device coupled to the inductor, such that the inductor is operable to charge when the power switching device is conductive and to discharge when the power switching device is non-conductive, the power switching device controlled to be conducive for an on time;

a load control circuit receiving the bus voltage and adapted to be coupled to the electrical load for controlling the power delivered to load; and

a control circuit operatively coupled to the load control circuit for controlling the power delivered to the lamp, the control circuit receiving a control signal representative of an instantaneous magnitude of an AC line voltage of the AC power source, the control circuit operatively coupled to the power switching device of the power converter for controlling the length of the on time;

wherein the control circuit is operable to calculate an average input power of the load control device using the on time, the instantaneous magnitude of the AC line voltage, and an inductance of the inductor of the power converter.

2. The load control device of claim 1, wherein the control circuit is operable to calculate an output power of the power converter using the average input power of the load control device.

3. The load control device of claim 2, wherein the electrical load comprises one or more gas discharge lamps the load control circuit comprises a ballast circuit for controlling the intensity of the lamps, the control circuit operable to calculate a cumulative output power of the power converter while the ballast circuit is preheating filaments of the lamps, the control circuit operable to determine a fault condition in the lamps in response to the cumulative output power calculated while the ballast circuit is preheating filaments of the lamps.

4. The load control device of claim 3, wherein the control circuit is operable to determine that at least one of the lamps is the wrong lamp type in response to cumulative output power calculated while the ballast circuit is preheating filaments of the lamps.

5. The load control device of claim 3, wherein the control circuit is operable to determine that a wrong number of lamps are connected to the ballast circuit in response to cumulative output power calculated while the ballast circuit is preheating filaments of the lamps.

6. The load control device of claim 3, wherein the control circuit is operable to determine that at least one of the lamps is missing in response to cumulative output power calculated while the ballast circuit is preheating filaments of the lamps.

7. The load control device of claim 3, wherein the control circuit is operable to determine that at least one of the lamps has a broken filament in response to cumulative output power calculated while the ballast circuit is preheating filaments of the lamps.

8. The load control device of claim 3, wherein the control circuit is operable to determine the fault condition in the lamps if the calculated cumulative output power is outside of predetermined limits.

9. The load control device of claim 2, wherein electrical load comprises a lighting load, the control circuit operable to calculate a cumulative output power of the power converter during a time period when an intensity of the lighting load is near a high-end intensity, the control circuit operable to determine a fault condition in the lamps in response to the cumulative output power calculated while the intensity of the lighting load is near the high-end intensity.

10. The load control device of claim 9, wherein the control circuit is operable to determine that at least one of the lamps is the wrong lamp type in response to cumulative output power calculated during the time period.

11. The load control device of claim 2, further comprising:

a communication circuit coupled to the control circuit, such that the control circuit is operable to transmit a digital message including the calculated average input power of the load control device.

12. The load control device of claim 1, wherein the magnitude of an inductor current conducted through the inductor increases while the power switch device is conductive, the power switching device controlled to be non-conductive after the on time, such that the magnitude of the inductor current decreases, the power switching device maintained non-conductive for an off time until the magnitude of inductor current drops to approximately zero amps, the control circuit operable to calculate a peak magnitude of the inductor current using the on time, the instantaneous magnitude of the AC line voltage, and the inductance of the inductor of the power converter, the control circuit further operable to calculate the average input power using the instantaneous magnitude of the AC line voltage, the peak magnitude of the inductor current, and the lengths of the on time and the off time.

13. The load control device of claim 12, wherein the power switching device is maintained non-conductive for a delay time after the off time, the control circuit operable to calculate the average input power using the instantaneous magnitude of the AC line voltage, the peak magnitude of the inductor current, and the lengths of the on time, the off time, and the delay time.

14. The load control device of claim 1, wherein the magnitude of an inductor current conducted through the inductor increases while the power switch device is conductive, the power switching device controlled to be non-conductive after the on time, such that the magnitude of the inductor current decreases, the power switching device maintained non-conductive for an off time until the magnitude of inductor current drops to approximately zero amps, the power switching device further maintained non-conductive for a delay time after the off time, the control circuit operable to calculate a peak magnitude of the inductor current using the on time, the instantaneous magnitude of the AC line voltage, and the inductance of the inductor of the power converter, the control circuit further operable to calculate the average input power using the instantaneous magnitude of the AC line voltage, the peak magnitude of the inductor current, and the lengths of the on time and the delay time.

15. The load control device of claim 1, wherein the power converter comprises a boost converter.

16. The load control device of claim 1, wherein the electrical load comprises a gas discharge lamp the load control circuit comprises a ballast circuit for controlling the intensity of the lamp.

17. The load control device of claim 1, wherein the electrical load comprises an LED light source and the load control circuit comprises an LED drive circuit for controlling the intensity of the LED light source.

18. An electronic ballast for driving one or more gas discharge lamps from an AC power source, the ballast comprising:

a boost converter for generating a DC bus voltage, the boost converter comprising an inductor and a power switching device coupled to the inductor, such that the inductor is operable to charge when the power switching device is conductive and to discharge when the power switching device is non-conductive, the power switching device controlled to be conducive for an on time;

an inverter circuit for converting the bus voltage to a high-frequency AC voltage;

a resonant tank for coupling the high-frequency AC voltage to the lamps;

a control circuit operatively coupled to the load control circuit for controlling the power delivered to the lamps, the control circuit receiving a control signal representative of an instantaneous magnitude of an AC line voltage of the AC power source, the control circuit operatively coupled to the power switching device of the boost converter for controlling the length of the on time;

wherein the control circuit is operable to calculate a cumulative output power of the boost converter while the ballast is preheating filaments of the lamps using the on time, the instantaneous magnitude of the AC line voltage, and an inductance of the inductor of the boost converter, the control circuit operable to determine a fault condition in the lamps in response to the cumulative output power calculated while the ballast circuit is preheating filaments of the lamps.

19. An electronic ballast for driving a gas discharge lamp from an AC power source, the ballast comprising:

a boost converter for generating a DC bus voltage, the boost converter comprising an inductor and a power switching device coupled to the inductor, such that the inductor is operable to charge when the power switching device is conductive and to discharge when the power switching device is non-conductive, the power switching device controlled to be conducive for an on time;

an inverter circuit for converting the bus voltage to a high-frequency AC voltage;

a resonant tank for coupling the high-frequency AC voltage to the lamp;

a control circuit operatively coupled to the load control circuit for controlling the power delivered to the lamp, the control circuit receiving a control signal representative of an instantaneous magnitude of an AC line voltage of the AC power source, the control circuit operatively coupled to the power switching device of the boost converter for controlling the length of the on time; and

a communication circuit coupled to the control circuit for transmitting and receiving digital messages;

wherein the control circuit is operable to calculate an average input power of the ballast using the on time, the instantaneous magnitude of the AC line voltage, and an inductance of the inductor of the boost converter, the control circuit operable to transmit a digital message including the calculated average input power of the ballast via the communication circuit.

20. A method of detecting a fault condition in one or more gas discharge lamps driven by an electronic ballast, the ballast comprising a boost converter having an inductor and a power switching device coupled to the inductor, the method comprising:

selectively rendering the power switching device conductive and non-conductive to generate a DC bus voltage, such that the inductor is operable to charge when the power switching device is conductive and to discharge when the power switching device is non-conductive;

adjusting the length of an on time for which the power switching device is conductive;

converting the bus voltage to a high-frequency AC voltage;

coupling the high-frequency AC voltage to the lamps;

preheating filaments of the lamps prior to attempting to strike the lamps;

calculating a cumulative output power of the boost converter while preheating filaments of the lamps by using the on time, an instantaneous magnitude of an AC line voltage of the AC power source, and an inductance of the inductor of the boost converter; and

detecting the fault condition in the lamps in response to the cumulative output power calculated while preheating filaments of the lamps.

21. The method of claim 20, wherein detecting the fault condition in the lamps comprises detecting that at least one of the lamps is the wrong lamp type in response to cumulative output power calculated while preheating filaments of the lamps.

22. The method of claim 20, wherein detecting the fault condition in the lamps comprises detecting that a wrong number of lamps are connected to the ballast in response to cumulative output power calculated while preheating filaments of the lamps.

23. The method of claim 20, wherein detecting the fault condition in the lamps comprises detecting that at least one of the lamps is missing in response to cumulative output power calculated while preheating filaments of the lamps.

24. The method of claim 20, wherein detecting the fault condition in the lamps comprises detecting that at least one of the lamps has a broken filament in response to cumulative output power calculated while preheating filaments of the lamps.

25. The method of claim 20, wherein detecting the fault condition in the lamps comprises detecting the fault condition in the lamps if the calculated cumulative output power is outside of predetermined limits.

26. A method of transmitting a digital message from a load control device for controlling the power delivered from an AC power source to an electrical load, the load control device comprising a power converter having an inductor and a power switching device coupled to the inductor, the method comprising:

selectively rendering the power switching device conductive and non-conductive to generate a DC bus voltage, such that the inductor is operable to charge when the power switching device is conductive and to discharge when the power switching device is non-conductive;

adjusting the length of an on time for which the power switching device is conductive;

converting the bus voltage to a high-frequency AC voltage;

coupling the high-frequency AC voltage to the lamps;

calculating an input power of the boost converter using the on time, an instantaneous magnitude of an AC line voltage of the AC power source, and an inductance of the inductor of the boost converter; and

transmitting a digital message including the calculated average input power of the load control device.