Prosthesis with modular extensions

• US 8,632,600 B2
• Filed: 10/14/2010
• Issued: 01/21/2014
• Est. Priority Date: 09/25/2007
• Status: Active Grant

• Current Assignee: Depuy Ireland Unlimited Company (Johnson & Johnson)
• Original Assignee: Depuy (Johnson & Johnson)
• Inventors: Zannis, Anthony D., Deffenbaugh, Daren L.
• Primary Examiner(s): Stewart, Alvin J.
• Application Number:
  US12/904,614
• Publication Number:
  US 20110029090A1
• Time in Patent Office: 1,195 Days
• Field of Search: 623 2032- 2036, 623/20.14, 623/20.15, 623/20.21, 623/20.16, 623/20.29, 623/20.31, 623 236- 2363, 623 2372- 2376
• US Class Current: 623/20.17
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2/4202 for ankles
• CPC Class Codes: A61F 2002/30011 differing in porosity
• CPC Class Codes: A61F 2002/30143 hexagonal
• CPC Class Codes: A61F 2002/30332 Conically- or frustoconically-shaped protrusion and recess
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/3092 having an open-celled or open-pored structure
• CPC Class Codes: A61F 2002/30957 using a positive or a negative model, e.g. moulds
• CPC Class Codes: A61F 2002/30968 Sintering
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2230/0017 Angular shapes
• CPC Class Codes: A61F 2250/0024 made from both porous and non-porous parts, e.g. adjacent parts
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

Abstract

A joint prosthesis system has two implant components and a bearing. One of the implant components has an articulation surface for articulation with the bearing. The other implant component has a mounting surface for supporting the bearing. At least one of the first and second components includes a recess and a stud in the recess. The joint prosthesis also includes an extension mounted on the stud and extending out from the bone-engaging surface to an end. Part of the extension is received in the recess.

Claims

1. A joint prosthesis comprising:

a first component having an articulation surface, a solid metal portion, a porous metal portion an opposite bone-engaging surface that is part of the porous metal portion;

a bearing having an articulation surface shaped to bear against the articulation surface of the first component and an opposite surface; and

a second component having a mounting surface and an opposite bone-engaging surface;

wherein the first component has a central sagittal plane and includes a plurality of recesses and a plurality of spaced studs, each stud being received within one recess and having an end, the recesses and studs being spaced from the central sagittal plane of the implant component and being part of the solid metal portion;

a plurality of extensions, each extension mounted on one stud and extending out from the bone-engaging surface to an end, each extension having an outer surface between the end and the bone-engaging surface, a part of each extension being received in one recess;

wherein;

the porous metal portion and extension comprise a titanium metal foam and the solid metal portion comprises a titanium alloy;

the extensions and the porous metal portion meet at junctions comprising titanium metal foam;

the porous metal portion, solid metal portion and extensions are bonded together through sintering;

the junctions lie in a plane; and

the ends of the studs do not extend beyond the plane of the junctions.

2. The joint prosthesis of claim 1 wherein each stud defines a Morse taper post and wherein each extension includes a Morse taper bore engaging the stud.

3. The joint prosthesis of claim 1 wherein the joint prosthesis is a knee prosthesis, the first component comprises a distal femoral component and the second component comprises a proximal tibial tray.

4. The joint prosthesis of claim 1 wherein the joint prosthesis is an ankle prosthesis and the first component comprises a distal tibial component.

5. A joint prosthesis comprising:

a first component having an articulation surface and an opposite bone-engaging surface;

a bearing having an articulation surface shaped to bear against the articulation surface of the first component and an opposite surface; and

a second component having a solid metal portion, a porous metal portion, a mounting surface and an opposite bone-engaging surface that is part of the porous metal portion;

wherein the second component has a central sagittal plane and includes a plurality of recesses and a plurality of spaced studs, each stud being received within one recess and having an end, the recesses and studs being spaced from the central sagittal plane of the implant component and being part of the solid metal portion;

a plurality of extensions, each extension mounted on one stud and extending out from the bone-engaging surface to an end, each extension having an outer surface between the end and the bone-engaging surface, a part of each extension being received in one recess;

wherein;

the porous metal portion and extension comprise a titanium metal foam and the solid metal portion comprises a titanium alloy;

the extensions and the porous metal portion meet at junctions comprising titanium metal foam;

the porous metal portion, solid metal portion and extensions are bonded together through sintering;

the junctions lie in a plane; and

the ends of the studs do not extend beyond the plane of the junctions.

6. The joint prosthesis of claim 5 wherein the joint prosthesis is a knee prosthesis, the first component comprises a distal femoral component and the second component comprises a proximal tibial tray.