Systems and methods for rotating and coating an implantable device

• US 8,632,841 B2
• Filed: 02/28/2013
• Issued: 01/21/2014
• Est. Priority Date: 06/17/2010
• Status: Active Grant

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories Incorporated)
• Inventors: O'Neill, David, Coates, Mathew
• Primary Examiner(s): VANOY, TIMOTHY C
• Application Number:
  US13/781,249
• Publication Number:
  US 20130177696A1
• Time in Patent Office: 327 Days
• Field of Search: 427/2.1, 427/2.25, 269/289.R
• US Class Current: 427/2.1
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: B05B 12/122 responsive to presence or shape of target B05B12/124 takes precedence
• CPC Class Codes: B05B 13/0228 the movement of the objects being rotative B05B13/0242 takes precedence
• CPC Class Codes: B05B 17/0623 coupled with a vibrating horn
• CPC Class Codes: B05D 1/002 the substrate being rotated
• CPC Class Codes: B05D 1/02 performed by spraying
• CPC Class Codes: B05D 2254/02 Applying the material on the exterior of the tube
• CPC Class Codes: B05D 2254/04 Applying the material on the interior of the tube

Abstract

A method for applying a coating to an implantable device is disclosed. The method includes positioning an implantable device relative to an ultrasonic material delivery apparatus. The implantable device is rotated at a relative speed. The relative speed may be more than 120 revolutions per minute. An application material is applied to the implantable device using the ultrasonic material delivery apparatus. The relative speed may be sufficient to reduce the size of at least a portion of droplets of the application material. A system for rotating an implantable device is disclosed. The system includes an implantable device and a rotation system configured to rotate the implantable device. A longitudinal axis of the implantable device and a longitudinal axis of a rotation member of the rotation system may be offset a desired dimension. An inside diameter of the implantable device may be larger than an outside diameter of a rotation member.

Claims

1. A method for applying a coating to an implantable device, comprising:

positioning an implantable device relative to a material delivery apparatus, the implantable device having a first longitudinal axis;

producing a spray pattern of an application material using the material delivery apparatus; and

rotating the implantable device at a speed sufficient to reduce the size of a portion of droplets of the spray pattern and relative to a rotation member upon which the implantable device is disposed, the rotation member having a second longitudinal axis, and when the first longitudinal axis and the second longitudinal axis are generally parallel the first longitudinal axis and the second longitudinal axis are offset at an offset distance.

2. The method of claim 1, wherein the rotational speed of the implantable device is generally sufficient to deflect a portion of the droplets of the spray pattern from a first portion of the implantable device toward a second portion of the implantable device.

3. The method of claim 1, wherein the rotational speed of the implantable device is generally sufficient to coat at least a portion of an internal surface with application material without increasing a flow rate of the application material.

4. The method of claim 1, wherein the rotational speed of the implantable device is generally sufficient to reduce buildup of the application material.

5. The method of claim 1, wherein an outside diameter of the rotation member is between about 0.5 mm and about 0.7 mm and an inside diameter of the implantable device is about 1.0 mm.

6. The method of claim 1, wherein an outside diameter of the rotation member is more than about 5% and less than about 100% of an inside diameter of the implantable device.

7. A method for rotating a stent, the method comprising:

positioning a generally annular stent having an inner surface relative to a rotation member having an outer surface such that less than the entire inner surface of the stent and less than the entire outer surface of the rotation member that is possible of being in general contact with each other are in general contact with each other, the stent having a first longitudinal axis and the rotation member having a second longitudinal axis, and when the first longitudinal axis and the second longitudinal axis are generally parallel the first longitudinal axis and the second longitudinal axis are offset at an offset distance; and

applying a rotational force to the rotation member, such that the rotation member begins to rotate at a specified rotation speed causing at least a portion of the outer surface of the rotation member to apply a frictional force to at least a portion of the inner surface of the stent and rotate the stent relative to the rotation member.

8. The method of claim 7, wherein the frictional force between the rotation member and the stent causes the stent to rotate at a speed corresponding to the specified rotation speed of the rotation member.

9. The method of claim 7, wherein the frictional force between at least a portion of the outer surface of the rotation member and at least a portion of the inner surface of the stent is due to the build up of kinetic energy between at least a portion of the outer surface of the rotation member and at least a portion of the inner surface of the stent when the rotation member is rotated relative to the stent.

10. The method of claim 7, wherein the frictional force between at least a portion of the outer surface of the rotation member and at least a portion of the inner surface of the stent is due to the build up of kinetic energy between at least a portion of the outer surface of the rotation member, at least a portion of the inner surface of the stent, and a fluid between at least a portion of the outer surface of the rotation member and at least a portion of the inner surface of the stent when the rotation member is rotated relative to the stent.

11. The method of claim 7, wherein the offset distance is between about 0.02 mm and about 1.97 mm.

12. The method of claim 7, wherein the offset distance is between about 0.3 mm and about 0.5 mm.

13. The method of claim 7, wherein the offset distance is between about 5% and about 5000% of an outside diameter of the rotation member.

14. The method of claim 7, wherein an outside diameter of the rotation member is between about 0.5 mm and about 0.7 mm and an inside diameter of the implantable device is about 1.0 mm.

15. The method of claim 7, wherein an outside diameter of the rotation member is more than about 5% and less than about 100% of an inside diameter of the implantable device.