Waste heat utilization device for internal combustion engine

• US 8,635,870 B2
• Filed: 04/01/2008
• Issued: 01/28/2014
• Est. Priority Date: 04/06/2007
• Status: Active Grant

• Current Assignee: Sanden Corporation (Hisense Home Appliances Group Co., Ltd.)
• Original Assignee: Sanden Corporation (Hisense Home Appliances Group Co., Ltd.)
• Inventors: Kasuya, Junichiro, Kanou, Yasuaki
• Primary Examiner(s): JETTON, CHRISTOPHER M
• Application Number:
  US12/594,819
• Publication Number:
  US 20100101224A1
• Time in Patent Office: 2,128 Days
• Field of Search: 606/16, 606/18, 606/20, 606/24, 606/411, 606/412, 606/41, 606/417, 606/418, 606/411.5, 60645-681
• US Class Current: 60/618
• CPC Class Codes: F01K 15/02 for driving vehicles, e.g. locomotives
• CPC Class Codes: F01K 23/065 the combustion taking place in an internal combustion piston engine, e.g. a diesel engine
• CPC Class Codes: F01K 25/10 the vapours being cold, e.g. ammonia, carbon dioxide, ether
• CPC Class Codes: F01P 2005/105 Using two or more pumps
• CPC Class Codes: F01P 2031/18 Detecting fluid leaks
• CPC Class Codes: F01P 2060/14 Condenser
• CPC Class Codes: F01P 7/167 by adjusting the pre-set temperature according to engine parameters, e.g. engine load, engine speed
• CPC Class Codes: F02G 2260/00 Recuperating heat from exhaust gases of combustion engines and heat from cooling circuits
• CPC Class Codes: F02G 5/00 Profiting from waste heat of combustion engines, not otherwise provided for
• CPC Class Codes: F02G 5/04 in combination with other waste heat from combustion engines
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A waste heat utilization device recovering waste heat produced by an internal combustion engine from a heat medium includes a Rankine cycle circuit including an evaporator, an expander, a condenser and a pump serially arranged in a circulation line along which a combustible working fluid circulates. A casing air-tightly encloses the Rankine cycle circuit to chemically inactivate the Rankine cycle circuit.

Claims

1. A waste heat utilization device recovering waste heat produced by an internal combustion engine from a heat medium, the device comprising:

a Rankine cycle circuit including an evaporator, an expander, a condenser and a pump serially arranged in a circulation line for circulation of a combustible working fluid wherein, during operation, the evaporator transfers heat from the heat medium to the working fluid, the expander expands the working fluid passing through the evaporator to produce drive power, the condenser condenses the working fluid passing through the expander, and the pump forces the working fluid passing through the condenser toward the evaporator,

a casing to air-tightly enclose the Rankine cycle circuit, chemically inactivating the Rankine cycle circuit;

a first cooling water circuit for circulation of cooling water through the evaporator after passing through the internal combustion engine;

a second cooling water circuit including a radiator outside the casing to cool the cooling water with outside air, for circulation of the cooling water through the condenser after passing through the radiator;

a third cooling water circuit for circulation of cooling water through the radiator after passing through the internal combustion engine; and

a failure coping device comprising;

a sensor to detect a failure of the Rankine cycle circuit; and

an electronic control unit configured to cope with a failure when a failure is detected by the detecting section by issuing a warning to outside of the casing and by stopping the driving of the pump.

2. The waste heat utilization device according to claim 1, wherein:

the sensor comprises a working fluid leakage sensor to detect a leakage of the working fluid inside the casing.

3. The waste heat utilization device according to claim 2, wherein:

the working fluid comprises a hydrocarbon-based refrigerant; and

the working fluid sensor comprises a hydrocarbon sensor.

4. The waste heat utilization device according to claim 1, wherein:

the sensor comprises a pressure sensor to detect a pressure increase inside the casing.

5. The waste heat utilization device according to claim 1, further comprising:

connectors connected to the casing, the connectors being configured to allow circulation lines of the first, second, and third cooling water circuits to extend from inside to outside the casing in an airtight manner.

6. The waste heat utilization device according to claim 5, wherein the connectors comprise flanged connectors.

7. The waste heat utilization device according to claim 1, further comprising:

an electrical generator inside the casing to convert the drive power produced by the evaporator to electrical power; and

a terminal provided through the casing, in an airtight manner, to draw the electrical power generated by the electrical generator from inside the casing to outside the casing.

8. The waste heat utilization device according to claim 7, wherein:

the electronic control unit is configured to stop the driving of the pump via the terminal.

9. The waste heat utilization device according to claim 7, further comprising:

an electrical power detector to detect the electrical power generated by the electrical generator, and

a flow distribution valve to distribute the flow of cooling water to the first and third cooling water circuits after passing through the internal combustion engine,

wherein, when the electrical power detected by the electrical power detector is greater than or equal to a preset value, the flow distribution valve is configured to increase the flow of cooling water passing through the internal combustion engine and entering the third cooling water circuit.

10. The waste heat utilization device according to claim 9, wherein,

when the sensor detects a failure of the Rankin cycle circuit, the flow distribution valve directs all the flow of cooling water to the third cooling water circuit after passing through the internal combustion engine.

11. The waste heat utilization device recovering waste heat produced by an internal combustion engine from a heat medium, the device comprising:

a Rankine cycle circuit including an evaporator, an expander, a condenser and a pump serially arranged in a circulation line for circulation of a combustible working fluid wherein, during operation, the evaporator transfers heat from the heat medium to the working fluid, the expander expands the working fluid passing through the evaporator to produce drive power, the condenser condenses the working fluid passing through the expander, and the pump forces the working fluid passing through the condenser toward the evaporator;

a casing to air-tightly enclose the Rankine cycle circuit, chemically inactivating the Rankine cycle circuit;

a first cooling water circuit for circulation of cooling water through the evaporator after passing through the internal combustion engine;

a second cooling water circuit including a radiator outside the casing to cool the cooling water with outside air, for circulation of the cooling water through the condenser after passing through the radiator;

a third cooling water circuit for circulation of cooling water through the radiator after passing through the internal combustion engine;

an electrical power detector to detect the electrical power generated by the electrical generator;

a flow distribution valve to distribute the flow of cooling water to the first and third cooling water circuits after passing through the internal combustion engine,

wherein, when the electrical power detected by the electrical power detector is greater than or equal to a preset value, the flow distribution valve is configured to increase the flow of cooling water passing through the internal combustion engine and entering the third cooling water circuit.

12. The waste heat utilization device according to claim 11, further comprising:

an electrical control unit coupled to the electrical power detector and the flow distribution valve, the electrical control unit configured to cause the flow distribution valve to distribute the flow of cooling water, when the electrical power detected by the electrical power detector is greater than or equal to the preset value.