Current sensor

• US 8,638,092 B2
• Filed: 08/06/2010
• Issued: 01/28/2014
• Est. Priority Date: 08/06/2010
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Rajula, Gangi Reddy, Kalathil, Sankaranarayanan, Koyilothu, Sarinkumar Anakkat
• Primary Examiner(s): Vazquez, Arleen M
• Assistant Examiner(s): ALLGOOD, ALESA M
• Application Number:
  US12/852,228
• Publication Number:
  US 20120032674A1
• Time in Patent Office: 1,271 Days
• Field of Search: 324/253
• US Class Current: 324/253
• CPC Class Codes: G01R 33/04 using the flux-gate principle

Abstract

This disclosure is directed to current sensing techniques for use within a magnetic current sensor. According to one aspect of the disclosure, a current sensing device includes a magnetic core, and a magnetic field sensor positioned substantially within a cavity formed by an air gap interface of the magnetic core and configured to sense a magnetic field induced by an electrical current that is conducted through a conductor passing through a central opening of the magnetic core.

Claims

1. A current sensing device, comprising:

a magnetic core comprising an air gap interface comprising a first portion, a second portion, a third portion, a fourth portion, and a fifth portion, an end of the first portion being connected to a first end of the second portion, a second end of the second portion being connected to a first end of the third portion, a second end of the third portion being connected to a first end of the fourth portion, a second end of the fourth portion being connected to an end of the fifth portion, a cavity within the magnetic core being formed by the second portion, the third portion, and the fourth portion; and

a magnetic field sensor positioned substantially within the cavity between the second portion and the fourth portion of the air gap interface, the magnetic field sensor being configured to sense a magnetic field induced by an electrical current that is conducted through a conductor passing through a central opening of the magnetic core.

2. The current sensing device of claim 1,

wherein the current sensing device has an open loop configuration, and

wherein the magnetic field sensor comprises a magnetoresistive sensor.

3. The current sensing device of claim 1, wherein an air gap formed by the air gap interface and at least one other air gap interface has a plus-shaped cross-sectional area.

4. The current sensing device of claim 1, wherein the current sensing device has an open loop configuration.

5. The current sensing device of claim 1, wherein a magnetic flux density of magnetic flux incident upon the magnetic field sensor is substantially within an input operating range of the magnetic field sensor.

6. The current sensing device of claim 1,

wherein the air gap interface is a first air gap interface,

wherein the magnetic core comprises a second air gap interface,

wherein a first distance between the third portion of the first air gap interface and the second air gap interface is greater than a second distance between the first portion of the first air gap interface and the second air gap interface, and

wherein the first distance between the third portion of the first air gap interface and the second air gap interface is greater than a third distance between the fifth portion of the first air gap interface and the second air gap interface.

7. The current sensing device of claim 6, wherein the first distance and the second distance are selected based on a predetermined level of electrical current to be sensed by the current sensing device.

8. The current sensing device of claim 6,

wherein the second air gap interface comprises a first portion, a second portion, a third portion, a fourth portion, and a fifth portion, an end of the first portion being connected to a first end of the second portion, a second end of the second portion being connected to a first end of the third portion, a second end of the third portion being connected to a first end of the fourth portion, a second end of the fourth portion being connected to an end of the fifth portion, a cavity within the magnetic core being formed by the second portion, the third portion, and the fourth portion,

wherein a first region of the air gap is defined between a first portion of the first air gap interface and a first portion of the second air gap interface,

wherein a second region of the air gap is defined between a third portion of the first air gap interface and a third portion of the second air gap interface,

wherein a third region of the air gap is defined between a fifth portion of the first air gap interface and a fifth portion of the second air gap interface,

wherein a distance between the third portion of the first air gap interface and the third portion of the second air gap interface is less than the distance between the second portion of the first air gap interface and the second portion of the second air gap interface.

9. The current sensing device of claim 8,

wherein the first portion of the first air gap interface and the first portion of the second air gap interface are substantially parallel to one another,

wherein the second portion of the first air gap interface and the second portion of the second air gap interface are substantially parallel to one another, and

wherein the third portion of the first air gap interface and the third portion of the second air gap interface are substantially parallel to one another.

10. The current sensing device of claim 8, wherein a width of the first region of the air gap and a width of the third region of the air gap interface are approximately equal.

11. The current sensing device of claim 8, wherein the first region of the air gap is adjacent the central opening of the magnetic core, and wherein a width of the first region of the air gap is shorter than a width of the third region of the air gap.

12. The current sensing device of claim 8, wherein a width of the first region of the air gap and a width of the third region of the air gap are selected based on a predetermined level of external magnetic field noise to which the current sensing device may be subject during operation.

13. The current sensing device of claim 1, wherein the magnetic field sensor comprises a magnetoresistive sensor.

14. The current sensing device of claim 13, wherein the magnetoresistive sensor comprises at least one of an anisotropic magnetoresistive (AMR) sensor, a giant magnetoresistive (GMR) sensor, and a tunneling magnetoresistive (TMR) sensor.

15. A method comprising:

sensing a magnetic field induced by an electrical current that is conducted through a conductor passing through a central opening of a magnetic core with a magnetic field sensor positioned substantially within a cavity formed by an air gap interface of the magnetic core,

wherein the magnetic core comprises an air gap interface comprising a first portion, a second portion, a third portion, a fourth portion, and a fifth portion, an end of the first portion being connected to a first end of the second portion, a second end of the second portion being connected to a first end of the third portion, a second end of the third portion being connected to a first end of the fourth portion, a second end of the fourth portion being connected to an end of the fifth portion, the cavity within the magnetic core being formed by the second portion, the third portion, and the fourth portion.

16. The method of claim 15, wherein an air gap formed by the air gap interface and at least one other air gap interface has a plus-shaped cross-sectional area.

17. The method of claim 15, wherein the magnetic core, the conductor, and the magnetic field sensor form a current sensing device having an open loop configuration.

18. The method of claim 15, wherein the magnetic field sensor comprises at least one of a magnetoresistive sensor, an anisotropic magnetoresistive (AMR) sensor, a giant magnetoresistive (GMR) sensor, and a tunneling magnetoresistive (TMR) sensor.