Occupant safety system

• US 8,641,090 B2
• Filed: 08/12/2011
• Issued: 02/04/2014
• Est. Priority Date: 08/16/2010
• Status: Expired due to Fees

• Current Assignee: Joyson Safety Systems Acquisition, LLC (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: TK Holdings Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Wipasuramonton, Pongdet P., Kibat, Jonathan R.
• Primary Examiner(s): FRISBY, KEITH J
• Application Number:
  US13/209,284
• Publication Number:
  US 20120038137A1
• Time in Patent Office: 907 Days
• Field of Search: 280/733, 280/730.2, 280/730.1, 280/729, 280/743.1, 280/728.1, 280/808, 280/807, 280/806, 280/805, 280/801.1
• US Class Current: 280/733
• CPC Class Codes: B60R 2021/0055 Pelvis
• CPC Class Codes: B60R 2021/161 characterised by additional means for controlling deployment trajectory
• CPC Class Codes: B60R 2022/1818 Belt guides
• CPC Class Codes: B60R 21/18 the inflatable member formed as a belt or harness or combined with a belt or harness arrangement
• CPC Class Codes: B60R 22/14 incorporating enlarged restraint areas, e.g. vests, nets , crash pads, optionally for children crash pads for occupants' safety on vehicles in general B60R21/02
• CPC Class Codes: B60R 22/195 with means to tension the belt in an emergency, e.g. means of the through-anchor or splitted reel typeelectrical circuits for triggering safety arrangements B60R21/01

Abstract

An occupant restraint system comprising a seat belt webbing having a first end and a second end, the webbing configured to restrain the occupant; a member for anchoring the second end of the webbing; and an inflatable pretensioner having an inflator and an inflatable cushion that includes a first inflatable chamber and a second inflatable chamber, wherein the inflator is configured to inflate the first and second chambers of the cushion; wherein the first inflatable chamber is configured to deploy upon inflation to provide pretensioning of the webbing to restrain the secured occupant; wherein the second inflatable chamber is configured to deploy upon inflation to restrain the occupant.

Claims

1. An occupant restraint system configured to provide restraint to a secured occupant of a vehicle, the restraint system comprising:

a seat belt webbing having a first end and a second end, the webbing configured to restrain the occupant;

a member for anchoring the second end of the webbing; and

an inflatable pretensioner having an inflator and an inflatable cushion that includes a first inflatable chamber and a second inflatable chamber,

wherein the inflator is configured to inflate the first and second chambers of the cushion;

wherein the first inflatable chamber is configured to deploy upon inflation to provide pretensioning of the webbing to restrain the secured occupant;

wherein the second inflatable chamber is configured to deploy upon inflation to restrain the occupant;

wherein the inflatable cushion includes an aperture between the first and second chambers, and

wherein the webbing is located on the exterior of the inflatable chambers and passes through the aperture so that the webbing is positioned between the second inflatable chamber and the occupant.

2. The restraint system of claim 1, further comprising a device coupled to the first end of the webbing to provide selective locking of the first end of the webbing.

3. The restraint system of claim 2, wherein the device is a retractor mechanism.

4. The restraint system of claim 1, wherein the first inflatable chamber of the cushion pretensions the webbing by moving a section of the webbing located between the first and second ends to impart a tension onto the webbing.

5. The restraint system of claim 4, wherein the section of the webbing is provided along a lap portion of the webbing.

6. The restraint system of claim 4, wherein the section of the webbing at least partially circumscribes at least a portion of the first inflatable chamber, such that as the first inflatable chamber inflates and expands the length of the section of the webbing that circumscribes the first inflatable chamber increases to thereby increase the tension in the webbing.

7. The restraint system of claim 1, wherein the second inflatable chamber is configured to deploy to restrain the pelvis of the occupant.

8. The restraint system of claim 7, wherein the second inflatable chamber is in direct fluid communication with the first inflatable chamber.

9. The restraint system of claim 1, wherein the inflatable pretensioner is coupled to the member.

10. The restraint system of claim 1, wherein the inflatable pretensioner includes a locking mechanism to selectively clamp a section of the webbing to prohibit movement of the webbing relative to the locking mechanism.

11. The occupant restraint system of claim 1, wherein the inflatable cushion includes an inner panel, an outer panel, and one or more intermediate panels coupled to and extending between the inner panel and the outer panel such that the inflatable cushion defines the first and second inflatable chambers;

wherein the one or more intermediate panels are coupled to the inner panel in a region where the aperture is located;

wherein the one or more intermediate panels are coupled to the outer panel in a region where a second aperture is located; and

wherein the second aperture is between the first and second chambers, and the webbing passes through the second aperture.

12. An inflatable pretensioner configured to pretension a seat belt webbing of an occupant restraint system to thereby improve restraint of an occupant secured thereto, the inflatable pretensioner comprising:

an inflatable cushion that includes at least one inflatable chamber and at least one non-inflatable portion; and

an inflator for inflating the at least one chamber of the cushion;

wherein the at least one non-inflatable portion includes an aperture;

wherein the webbing passes through the aperture to slideably couple the cushion to the webbing, such that the orientation of the webbing in a direction transverse to the length of the webbing is maintained relative to the at least one chamber and the webbing is located on a first side of the inflatable cushion adjacent the at least one inflatable chamber and is located on a second side of the inflatable cushion adjacent a second inflatable chamber;

wherein the aperture is between the at least one inflatable chamber and the second inflatable chamber;

wherein the first and second sides of the inflatable cushion are opposite sides;

wherein inflation of the at least one inflatable chamber provides pretensioning of the webbing to restrain the secured occupant;

and wherein inflation of the second chamber of the inflatable cushion provides protection for a pelvic region of the occupant.

13. The inflatable pretensioner of claim 12, wherein the inflatable chamber of the cushion pretensions the webbing by moving a section of the webbing located between the ends of the webbing to impart a tension onto the webbing.

14. The inflatable pretensioner of claim 13, wherein the section of the webbing is provided along a lap portion of the webbing that is configured to restrain the lap of the secured occupant.

15. The inflatable pretensioner of claim 13, wherein the section of the webbing at least partially circumscribes at least a portion of the first inflatable chamber, such that as the first inflatable chamber inflates and expands the length of the section of the webbing that circumscribes the first inflatable chamber increases to thereby increase the tension in the webbing.

16. The inflatable pretensioner of claim 15, wherein the section of webbing abuts the portion of the inflatable chamber being at least partially circumscribed.

17. The inflatable pretensioner of claim 12, wherein the inflatable cushion is configured such that inflation gas enters the second chamber from the first chamber to thereby inflate the second chamber after inflating the first chamber.

18. The inflatable pretensioner of claim 12, further comprising a member to anchor an end of the webbing that is near the inflatable pretensioner.

19. The inflatable pretensioner of claim 12, further comprising a locking mechanism to selectively clamp a section of the webbing to prohibit movement of the webbing relative to the locking mechanism.