Systems and methods for preventing septum damage in an intravascular device

• US 8,641,675 B2
• Filed: 03/07/2011
• Issued: 02/04/2014
• Est. Priority Date: 03/07/2011
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Stout, Marty L., Staley, Shaun, Harding, Weston F., Sonderegger, Ralph L.
• Primary Examiner(s): Mehta, Bhisma
• Assistant Examiner(s): PENG, LAUREN MICHELE
• Application Number:
  US13/042,143
• Publication Number:
  US 20120232499A1
• Time in Patent Office: 1,065 Days
• Field of Search: 604/117, 60416701-16704, 604/164.07, 604/256, 604272-274, 604/168.01, 604/263, 604/110, 604/192, 604/198
• US Class Current: 604/167.02
• CPC Class Codes: A61M 2039/0081 Means for facilitating introduction of a needle in the septum, e.g. guides, special construction of septum
• CPC Class Codes: A61M 2039/066 Septum-like element
• CPC Class Codes: A61M 2039/0666 Flap-valve
• CPC Class Codes: A61M 2039/2433 Valve comprising a resilient or deformable element, e.g. flap valve, deformable disc
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0637 Butterfly or winged devices, e.g. for facilitating handling or for attachment to the skin
• CPC Class Codes: A61M 39/06 Haemostasis valves, i.e. gaskets sealing around a needle, catheter or the like, closing on removal thereof
• CPC Class Codes: A61M 39/0606 without means for adjusting the seal opening or pressure A61M39/0693 takes precedence

Abstract

Systems and methods to provide an intravenous device having flashback capabilities and features to permit a flashback notch of an introducer needle to bypass a septum of the device without incurring an undesirable contact between the flashback notch of the introducer needle and a related contact surface of the septum.

Claims

1. An intravascular device, comprising:

a catheter adapter having an inner surface and an outer surface;

a cannula having a notch for providing a flashback signal; and

a septum having an opening defined by at least three leaves, each leaf having an apex, the septum being seated within the inner surface of the catheter adapter at an axial orientation with respect to an axial orientation of the cannula such that when the cannula is pulled back through the septum, an axial orientation of the notch is misaligned with the axial orientation of the apex of each leaf.

2. The device of claim 1, wherein the notch comprises a plurality of notches and wherein the apex of at least one leaf contacts a portion of the outer surface of the cannula which is interposed between the plurality of notches.

3. The device of claim 1, wherein each leaf is connected to another leaf at a corner, and wherein the notch is aligned with one of the corners.

4. An intravascular device, comprising:

a catheter adapter having an inner surface and an outer surface;

a septum seated within the inner surface of the catheter adapter thereby dividing a lumen of the catheter adapter into a proximal chamber and a distal chamber, the septum having an opening defined by a plurality of leaves;

a cannula having a notch for providing a flashback signal and a needle feature positioned between a tip of the cannula and the notch, the needle feature comprising a portion of the cannula that has an expanded outer diameter; and

a notch shield positioned around a portion of the cannula, the notch shield having an inner diameter greater than the outer diameter of the cannula and less than the expanded outer diameter of the needle feature, the notch shield being positioned within the opening of the septum while the notch is positioned distally from the opening, wherein upon withdrawing the cannula in a proximal direction, the notch is drawn into the notch shield, whereafter the needle feature contacts a distal surface of the notch shield thereby displacing the notch shield from the opening of the septum in a proximal direction to allow the septum to close.

5. The device of claim 4, wherein the notch shield remains positioned overtop the notch after the cannula has been withdrawn from the septum.

6. The device of claim 4, wherein the needle feature comprises a crimp.

7. The device of claim 4, wherein the needle feature is positioned such that when the needle feature contacts the distal surface of the notch shield, the notch shield covers the entire notch.

8. The device of claim 4, wherein the notch shield prevents blood from exiting from the cannula through the notch after the notch shield is positioned overtop the notch.

9. An intravascular device, comprising:

a catheter adapter having an inner surface and an outer surface;

a septum seated within the inner surface of the catheter adapter, the septum having an opening defined by at least three leaves, each leaf having an apex with a thickness; and

a cannula having a notch for providing a flashback signal, the notch comprising an opening having a length, wherein the length of the opening is less than the thickness of the apex of each leaf thereby preventing the apex from substantially penetrating the notch.

10. The intravascular device of claim 9, wherein the length of the opening is defined along the length of the cannula.

11. The intravascular device of claim 9, wherein the length of the opening is defined around the circumference of the cannula.

12. The intravascular device of claim 9, wherein the cannula has more than one notch, each notch comprising an opening having a length that is less than the thickness of the apex of each leaf.