Iron alloy, iron-alloy member, and process for manufacturing the same

• US 8,641,835 B2
• Filed: 09/08/2009
• Issued: 02/04/2014
• Est. Priority Date: 10/10/2008
• Status: Active Grant

• Current Assignee: Kabushiki Kaisha Toyota Jidoshokki
• Original Assignee: Kabushiki Kaisha Toyota Jidoshokki
• Inventors: Tanizawa, Motoharu, Kinoshita, Kyoichi, Yamana, Keita, Harata, Masanori
• Primary Examiner(s): Yee, Deborah
• Application Number:
  US13/123,466
• Publication Number:
  US 20110192507A1
• Time in Patent Office: 1,610 Days
• Field of Search: 420/79, 420/104, 148/306, 148101-122, 148/651, 148/653, 148/621
• US Class Current: 148/306
• CPC Class Codes: C21D 1/26 Methods of annealing
• CPC Class Codes: C21D 8/1222 Hot rolling
• CPC Class Codes: C21D 8/1233 Cold rolling
• CPC Class Codes: C21D 8/1272 Final recrystallisation annealing
• CPC Class Codes: C22C 38/04 containing manganese
• CPC Class Codes: C22C 38/06 containing aluminium
• CPC Class Codes: H01F 1/147 Alloys characterised by their composition treatment thereof for enhancing their electromagnetic properties C21D8/12

Abstract

An iron alloy according to the present invention comprises: Al in an amount of from 3 to 5.5%; Mn in an amount from 0.2 to 6%; and the balance being iron (Fe), and inevitable impurities and/or a modifying element; when the entirety is taken as 100%. Since a high damping factor is obtainable at a low-strain amplitude, this iron alloy demonstrates a stable damping property even in a high-temperature region. Moreover, since the alloying elements are Al and Mn alone, and since their contents are less, the iron alloy according to the present invention is low in cost.

Claims

1. An iron alloy being characterized in that:

it consists of aluminum (Al) in an amount of from 3 to 5.5% by mass (hereinafter being simply referred to as “

%”

);

manganese (Mn) in an amount from 0.2 to 6%;

chromium (Cr) in an amount of from 1 to 8%; and

the balance being iron (Fe), and inevitable impurities;

when the entirety is taken as 100%; and

it exhibits a good damping property, or a soft magnetic property.

2. An iron-alloy member being characterized in that:

it is an iron-alloy member comprising the iron alloy as set forth in claim 1; and

it is a damping member whose loss factor is 0.01, the loss factor indexing a damping property in a low-strain amplitude range of from 1×

10<sup>−

6</sup> to 1×

10<sup>−

5</sup>, and in a frequency range of from 1,000 to 15,000 Hz.

3. An iron-alloy member being characterized in that:

it is an iron-alloy member comprising the iron alloy as set forth in claim 1;

it is a soft-magnetic member whose coercive force is 56 (A/m) or less.

4. A process for manufacturing iron-alloy member being characterized in that it is equipped with:

a hot working step of performing plastic processing onto an iron-alloy workpiece, which consists of;

aluminum (Al) in an amount of from 3 to 5.5%;

manganese (Mn) in an amount from 0.2 to 6%;

chromium (Cr) in an amount of from 1 to 8%; and

the balance being iron (Fe), and inevitable impurities;

when the entirety is taken as 100%, at a hot working temperature that is equal to or higher than a recrystallization temperature of the iron-alloy workpiece; and

an annealing step of heating the iron-alloy workpiece that is after being subjected to the hot working step to an annealing temperature that is higher than or equal to said recrystallization temperature, and thereafter cooling it gradually;

wherein an iron-alloy member that is made by forming said iron-alloy workpiece is obtainable.

5. The process for manufacturing iron-alloy member as set forth in claim 4 being further equipped with a cold working step of performing plastic processing, before said annealing step, onto said iron-alloy workpiece at a cold working temperature that is less than said recrystallization temperature.

6. The process for manufacturing iron-alloy member as set forth in claim 4, wherein said iron-alloy workpiece is a melt-produced material that has been melt produced in a vacuum.