Battery module

• US 8,642,206 B2
• Filed: 03/21/2011
• Issued: 02/04/2014
• Est. Priority Date: 11/04/2010
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH, Samsung SDI Company Limited
• Original Assignee: Robert Bosch GmbH, Samsung SDI Company Limited
• Inventors: Kim, Myung-Chul, Jin, Hee-Joon
• Primary Examiner(s): Ryan, Patrick
• Assistant Examiner(s): Lewis, Ben
• Application Number:
  US13/064,358
• Publication Number:
  US 20120115013A1
• Time in Patent Office: 1,051 Days
• Field of Search: 429121-123, 429/138, 429/143, 429148-154, 429/161, 429/163, 429167-168, 429/176, 429/178, 429/181, 429/186, 429/158
• US Class Current: 429/159
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/658 by thermal insulation or shielding
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/264 for cells or batteries, e.g. straps, tie rods or peripheral frames
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery module includes a battery array and an end plate. The battery array includes at least two battery cells that are stacked, the battery cells including a terminal surface where an electrode and a vent are exposed and an opposite bottom side. The end plate is disposed at the terminal surface of the stacked battery cells and includes an electrode hole through which the electrode is exposed. a first coupling unit including an alignment protrusion is disposed on one side of the end plate, and a second coupling unit including an accommodation unit is disposed on an opposite side of the end plate. The accommodation unit of the second coupling unit is configured to be coupled with an alignment protrusion of a first coupling unit of an end plate of an adjacent battery module.

Claims

1. A battery module for coupling with an adjacent battery module, the battery module comprising:

a battery array including at least two battery cells that are stacked, the battery cells each including a terminal surface, where an electrode and a vent are exposed, and an opposite bottom side; and

an end plate disposed at the terminal surface of the stacked battery cells and including an electrode hole, through which the electrode is outwardly exposed, a first coupling unit on one side of the end plate, and a second coupling unit on another side of the end plate, wherein the second coupling unit is configured to be coupled with another first coupling unit of an end plate of the adjacent battery module.

2. The battery module as claimed in claim 1, wherein the first coupling unit includes an alignment protrusion, and the second coupling unit includes an accommodation unit that accommodates the alignment protrusion of the first coupling unit of the end plate of the adjacent battery module.

3. The battery module as claimed in claim 2, wherein the first coupling unit includes at least two alignment protrusions, and the second coupling unit includes a number of the accommodation units corresponding to a number of the alignment protrusions.

4. The battery module as claimed in claim 1, wherein:

the battery array has a plurality of layers, each layer including a pair of the battery cells disposed such that respective bottom sides of the pair of battery cells face each other;

the end plate is provided at the terminal surface of the cells in the battery array; and

the battery module further includes a fixing member connected to the end plate to fix the battery array.

5. The battery module as claimed in claim 1, wherein the first coupling unit and the second coupling unit include a first through hole extending in a lateral direction such that the second coupling member and the first coupling member of the adjacent battery module are configured to be connected through a bolt and a nut.

6. The battery module as claimed in claim 1, wherein the first coupling unit includes a second through hole to accommodate a bolt, the second coupling unit includes a nut that is configured to be coupled with the bolt of the first coupling unit of the adjacent battery module, and the second coupling unit and the nut are coupleable with each other in a stud bolt configuration.

7. The battery module as claimed in claim 6, wherein the bolt and the nut are formed as an integrated body.

8. The battery module as claimed in claim 7, further comprising an insulating wall extending from the first coupling unit and the second coupling unit, and being formed around the electrode hole.

9. The battery module as claimed in claim 7, wherein the first coupling unit and the second coupling unit respectively include a wire accommodation unit that accommodates a wire.

10. The battery module as claimed in claim 9, wherein the end plate includes a wire fixing unit formed between the wire accommodation units to fix the wire.

11. The battery module as claimed in claim 9, wherein the wire fixing unit includes a third through hole extending in a vertical direction.

12. The battery module as claimed in claim 1, wherein the first coupling unit and the second coupling unit protrude from the end plate.

13. The battery module as claimed in claim 1, wherein the end plate includes an upper extending unit extending outwardly from an upper end of the end plate and a lower extending unit extending outwardly from a lower end of the end plate, the lower extending unit including a fourth through hole to accommodate a fixing bolt, and the upper extending unit including a cut part in a position corresponding to the fourth through hole.