Modular system with platformed robot, booth, and fluid delivery system for tire spraying

• US 8,646,404 B2
• Filed: 09/26/2011
• Issued: 02/11/2014
• Est. Priority Date: 09/26/2011
• Status: Active Grant

• Current Assignee: Pioneer Industrial Systems, LLC
• Original Assignee: Todd E. Hendricks Sr
• Inventors: Hendricks, Todd E. Sr.
• Primary Examiner(s): Yuan, Dah-Wei
• Assistant Examiner(s): Kurple, Karl
• Application Number:
  US13/245,209
• Publication Number:
  US 20130078385A1
• Time in Patent Office: 869 Days
• Field of Search: 118/326, 118/668, 118/305, 118/DIG.7, 427/427.2, 427/421.1, 427/345, 427/407.1, 362/147, 414/751.1
• US Class Current: 118/503
• CPC Class Codes: B05B 13/02 Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work B05B13/06 takes precedence
• CPC Class Codes: B05B 14/44 using walls specially adapted for promoting separation of the excess material from the air, e.g. baffle plates using wetted walls B05B14/465
• CPC Class Codes: B05B 16/60 Ventilation arrangements specially adapted therefor
• CPC Class Codes: B29D 30/0061 Accessories, details or auxiliary operations not otherwise provided for
• CPC Class Codes: Y10S 901/43 Spray painting or coating
• CPC Class Codes: Y10S 901/47 Optical

Abstract

A modular tire spraying system includes a downdraft spray booth for receiving a tire, a fluid delivery system disposed in the spray booth, a robot for transporting the tire to the spray booth, and a platform on which each of the spray booth, the fluid delivery system, and the robot is disposed. The fluid delivery system includes at least one spray gun for delivering a coating to the tire.

Claims

1. A modular tire spraying system, comprising:

a downdraft spray booth for receiving a tire;

a fluid delivery system disposed in the spray booth, wherein the fluid delivery system includes at least one spray gun for delivering a coating to the tire;

a robot for transporting the tire to the spray booth; and

a portable platform on which all of the spray booth, the fluid delivery system, and the robot are disposed, wherein the spray booth is mounted to the platform at a spray booth location, the robot is mounted to the platform at a mounting location spaced apart from the spray booth location, and the robot is configured to transport the tire to and from the spray booth and a conveying location on the platform, the mounting location disposed between the spray booth location and the conveying location,

wherein the mounting location and the conveying location are aligned along a first axis on the platform, and the tire is introduced to the conveying location from outside the platform along a second axis transverse to the first axis, and

wherein the robot is a multi-axis robot having a rotatable gripper configured to selectively pick up and release the tire at the conveying location, dispose the tire within the spray booth and rotate the tire during the delivery of the coating by the spray gun.

2. The modular tire spraying system of claim 1, further including a controller for operating the robot and the at least one spray gun when delivering the coating to the tire, the controller also disposed on the platform.

3. The modular tire spraying system of claim 2, including at least one sensing device in communication with the controller.

4. The modular tire spraying system of claim 3, wherein the at least one sensing device includes one of a light array system for measuring dimensions of the tire and a camera for generating an image of the tire.

5. The modular tire spraying system of claim 1, wherein the at least one spray gun is fixed in position.

6. The modular tire spraying system of claim 1, wherein the platform is a portable skid.

7. The modular tire spraying system of claim 1, including a safety fence disposed on the platform.

8. The modular tire spraying system of claim 7, wherein the safety fence has an entry gate through which the tire is transported to the modular tire spraying system, and an exit gate through which the tire is transported from the modular tire spraying system.

9. The modular tire spraying system of claim 8, including a conveyor disposed between the entry gate and the exit gate, the conveyor disposed on the platform at the conveying location.

10. The modular tire spraying system of claim 9, wherein only the robot moves and transports the tire on and off the conveyor within the modular tire spraying system.

11. The modular tire spraying system of claim 1, wherein the downdraft spray booth includes a pan beneath the fluid delivery system, the pan having a plurality of apertures formed therein through which an overspray from the fluid delivery system is caused to flow.

12. The modular tire spraying system of claim 11, wherein the downdraft spray booth includes an exhaust fan in fluid communication with the pan and causing the overspray from the fluid delivery system to flow through the apertures of the pan.

13. The modular tire spraying system of claim 12, wherein the downdraft spray booth includes a plurality of fixed baffles disposed between the pan and the exhaust fan, the overspray from the fluid delivery system flowing past and condensing on the baffles.

14. The modular tire spraying system of claim 12, wherein the downdraft spray booth includes a filter system disposed between the pan and the exhaust fan for filtering the overspray from the fluid delivery system.

15. The modular tire spraying system of claim 12, wherein the downdraft spray booth includes a removable clean out tray configured to collect the overspray that condenses.

16. The modular tire spraying system of claim 12, wherein the downdraft spray booth includes an access door for performing maintenance.