Recovering heavy oil through the use of microwave heating in horizontal wells

• US 8,646,524 B2
• Filed: 03/16/2010
• Issued: 02/11/2014
• Est. Priority Date: 03/16/2009
• Status: Active Grant

• Current Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Original Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Inventors: Al-Buraik, Khaled Abdullah
• Primary Examiner(s): DiTrani, Angela M
• Assistant Examiner(s): RUNYAN, SILVANA C
• Application Number:
  US12/725,165
• Publication Number:
  US 20110005748A1
• Time in Patent Office: 1,428 Days
• Field of Search: None
• US Class Current: 166/248
• CPC Class Codes: E21B 43/2401 by means of electricity
• CPC Class Codes: E21B 43/305 comprising at least one inclined or horizontal well
• CPC Class Codes: H05B 2214/03 Heating of hydrocarbons
• CPC Class Codes: H05B 6/802 for heating fluids methods of heating fluids in conventional microwave ovens H05B6/687

Abstract

A process to enhance secondary recovery of underground formations having heavy hydrocarbons through the use of a horizontal source well and a producing well. The horizontal source well is equipped with a plurality of microwave source emitters and the producing well is equipped with an artificial lift system. The horizontal source well is positioned within close proximity to the underground hydrocarbon formation and microwave energy is emitted from the microwave source emitters into the underground hydrocarbon formation. The microwave radiation heats up the heavy hydrocarbons, thereby lowering their viscosity, which allows the hydrocarbons to more easily flow into the producing well.

Claims

1. A process for enhancing the recovery of heavy hydrocarbons from an underground hydrocarbon formation through the use of microwave heating in horizontal wells, the process comprising the steps of:

positioning an antenna within a horizontal source well, wherein the source well comprises at least one horizontal branch that is generally horizontal in orientation, the horizontal branch located in close proximity to the underground hydrocarbon formation, the underground hydrocarbon formation comprising heavy hydrocarbons, the antenna comprising source emitters spaced along the axially length of the antenna, such that the source emitters are operable to transmit in a predetermined direction;

coupling the source well to the producing well using a system operable to monitor the temperature in the source well and to control the frequency of microwave energy in a producing well, where the producing well is located below and adjacent and in fluid communication with the underground formation;

emitting microwave energy from the source emitters in the predetermined direction into the underground hydrocarbon formation such that a microwave energy field is defined in the predetermined direction and such that the viscosity of substantially all of the heavy hydrocarbons within the defined microwave energy field in the predetermined direction is reduced;

monitoring the temperature within the source well;

controlling the frequency of the microwave energy such that the temperature within the producing well may be controlled in order to upgrade the heavy hydrocarbons in-situ;

removing at least a portion of the heavy hydrocarbons from the underground hydrocarbon formation through a horizontal branch of the producing well; and

recovering the heavy hydrocarbons from the producing well with the assistance of an artificial lift system, where the heavy hydrocarbons have an increased API gravity and reduced amounts of sulfur.

2. The process of claim 1, further comprising positioning a second antenna within a second horizontal source well, wherein the second source well comprises at least one horizontal branch that is generally horizontal in orientation, the horizontal branch located in close proximity to the underground hydrocarbon formation, the second antenna comprising source emitters spaced along the axially length of the second antenna, such that the source emitters are operable to transmit in a second predetermined direction, and where the microwave energy field is defined at the intersection of the predetermined and the second predetermined directions.

3. The process of claim 1, wherein the artificial lift system comprises an electronic submersible pump.

4. The process of claim 1, wherein the process is conducted in the absence of externally provided water.

5. The process of claim 1, wherein the process is conducted in the absence of externally provided solvents.

6. The process of claim 1, wherein the step of positioning the antenna within the source well is accomplished using a wireline.

7. The process of claim 1, wherein the source emitters are arranged along the antenna such that the source emitters are spaced evenly along the length of the source well, wherein the source well is six to 14 kilometers in length.

8. The process of claim 1, wherein the antenna further comprises:

an open ended waveguide; and

a parabolic reflector, wherein the antenna is operable to transmit a predetermined frequency in a predetermined direction.

9. The process of claim 1, wherein the antenna is electrically coupled to a central microwave generator powered from a location above the surface.

10. The process of claim 1 where the heavy hydrocarbon is upgraded in-situ via a method selected from the group consisting of visbreaking, coking, steam cracking, and combinations thereof.

11. The process of claim 1, further comprising increasing the permeability within the underground hydrocarbon formation by generating steam in-situ such that porous rock structures within the underground hydrocarbon formation fracture and allow the heavy hydrocarbons to more easily flow into the producing well.

12. The process of claim 1, wherein the source well is created using a surface launched drilling rig that is equipped to adjust the borehole position on the fly based upon geological information gathered during drilling.

13. The process of claim 1, further comprising injecting a quantity of water into the underground hydrocarbon formation.

14. The process of claim 1, wherein the microwave energy is emitted at a frequency within the range of 300 MHz to 300 GHz.

15. The process of claim 1 where the coupling of the source well to the producing well is through an electrical coupling.