Charge cord lock for electric vehicle

• US 8,647,134 B2
• Filed: 03/26/2012
• Issued: 02/11/2014
• Est. Priority Date: 03/26/2012
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Schulte, Edward L., Standard, Alvin N., Krajenke, Gary W.
• Primary Examiner(s): Gilman, Alexander
• Application Number:
  US13/429,874
• Publication Number:
  US 20130252448A1
• Time in Patent Office: 687 Days
• Field of Search: 439/304, 439/131, 439/352, 439/152, 439/456
• US Class Current: 439/304
• CPC Class Codes: H01R 13/6275 Latching arms not integral with the housing H01R13/6276, H01R13/6277, H01R13/6278 take precedence
• CPC Class Codes: H01R 13/6397 with means for preventing unauthorised use

Abstract

A charge cord assembly for a vehicle having a charging receptacle for engaging the charge cord during battery recharging. The charge cord assembly includes an electric cord extending between a source of electric current and the charging receptacle; a cord end connector engaging the electric cord and having a electrical socket engaging the charging receptacle, a latch hook that selectively secures the cord end connector to the charging receptacle, a release handle, a release linkage assembly engaged between the release handle and the latch hook to release the latch hook from the charging receptacle when the release handle is actuated; and a lock assembly having a locked position that prevents the release linkage assembly from releasing the latch hook from the charging receptacle and an unlocked position that allows the release linkage assembly to release the latch hook from the charging receptacle when the release handle is actuated.

Claims

1. A charge cord assembly for a vehicle having a charging receptacle for engaging the charge cord assembly during battery pack recharging, the charge cord assembly comprising:

an electric cord configured for extending between a source of electric current and the charging receptacle;

a cord end connector operatively engaging the electric cord and having a electrical socket configured to engage the charging receptacle, a latch hook configured to selectively secure the cord end connector to the charging receptacle, a release handle, and a release linkage assembly engaged between the release handle and the latch hook and configured to release the latch hook from the charging receptacle when the release handle is actuated;

a lock assembly configured to have a locked position that prevents the release linkage assembly from releasing the latch hook from the charging receptacle and an unlocked position that allows the release linkage assembly to release the latch hook from the charging receptacle when the release handle is actuated; and

wherein the lock assembly is configured to restrict the movement of the release linkage assembly when the lock assembly is in the locked position, and wherein the release linkage assembly includes a first lever pivotable about a first pivot location when the release handle is actuated, a second lever connected to the first lever at a connection location and pivotable about a second pivot location when the first lever is pivoted, the second lever configured to move the latch hook when pivoted; and

wherein the lock assembly is configured to restrict movement of the first and second levers at the connection location when the lock assembly is in the locked position.

2. The charge cord assembly of claim 1 wherein the lock assembly includes a lock cylinder with a key slot, the lock cylinder configured to be movable between the locked position and the unlocked position when a key is inserted into the key slot and rotated.

3. The charge cord assembly of claim 1 wherein the lock assembly includes a locking pawl configured to be rotatable by the lock assembly between a first position that restricts movement of the linkage assembly when the lock assembly is in the locked position and a second position that does not limit movement of the linkage assembly when the lock assembly is in the unlocked position.

4. The charge cord assembly of claim 1 wherein the lock assembly includes a receiver configured to receive a wireless signal, an actuator configured to move the lock assembly between the locked position and the unlocked position, and a controller configured to process the wireless signal from the receiver and activate the actuator to move between the locked position and the unlocked position.

5. A charge cord assembly for a vehicle having a charging receptacle for engaging the charge cord assembly during battery pack recharging, the charge cord assembly comprising:

an electric cord configured for extending between a source of electric current and the charging receptacle;

a cord end connector operatively engaging the electric cord and having a electrical socket configured to engage the charging receptacle, a latch hook configured to selectively secure the cord end connector to the charging receptacle, a release handle, and a release linkage assembly engaged between the release handle and the latch hook and configured to release the latch hook from the charging receptacle when the release handle is actuated;

a lock assembly configured to have a locked position that restricts movement of the release linkage assembly to prevent the release linkage assembly from releasing the latch hook from the charging receptacle when the release handle is actuated and an unlocked position that allows the release linkage assembly to release the latch hook from the charging receptacle when the release handle is actuated; and

wherein the release linkage assembly includes a first lever pivotable about a first pivot location when the release handle is actuated, a second lever connected to the first lever at a connection location and pivotable about a second pivot location when the first lever is pivoted, the second lever configured to move the latch hook when pivoted; and

wherein the lock assembly is configured to restrict movement of the first and second levers at the connection location when the lock assembly is in the locked position.

6. The charge cord assembly of claim 5 wherein the lock assembly includes a lock cylinder with a key slot, the lock cylinder configured to be movable between the locked position and the unlocked position when a key is inserted into the key slot and rotated.

7. The charge cord assembly of claim 5 wherein the lock assembly includes a locking pawl configured to be rotatable by the lock assembly between a first position that restricts movement of the linkage assembly when the lock assembly is in the locked position and a second position that does not limit movement of the linkage assembly when the lock assembly is in the unlocked position.

8. A charge cord assembly for a vehicle having a charging receptacle for engaging the charge cord assembly during battery pack recharging, the charge cord assembly comprising:

an electric cord configured for extending between a source of electric current and the charging receptacle;

a cord end connector operatively engaging the electric cord and having a electrical socket configured to engage the charging receptacle, a connector housing, a latch hook configured to selectively secure the cord end connector to the charging receptacle, a release handle extending from the connector housing, and a release linkage assembly engaged between the release handle and the latch hook and configured to release the latch hook from the charging receptacle when the release handle is actuated; and

a hollow locking cover configured to selectively telescopically slide over at least the portion of the connector housing from which the release handle extends to selectively block access to the release handle, the locking cover including a lock assembly configured to have a locked position that prevents the removal of the locking cover from the connector housing when the lock assembly is in the locked position, blocking access to the release handle, and an unlocked position that allows removal of the locking cover from the connector housing when the lock assembly is in the unlocked position, allowing access to actuate the release handle, which allows the release linkage assembly to release the latch hook from the charging receptacle when the release handle is actuated.

9. The charge cord assembly of claim 8 wherein:

the electric cord includes a cord support secured to the connector housing and including a retaining slot; and

the lock assembly includes a clip that is configured to engage the retaining slot and prevent removal of the locking cover from the connector housing when the lock assembly is in the locked position and disengage the retaining slot, allowing for removal of the locking cover from the connector housing when the lock assembly is in the unlocked position.

10. The charge cord assembly of claim 9 wherein:

the lock assembly includes a locking pawl configured to be rotatable between a first position when the lock assembly is in the locked position and a second position when the lock assembly is in the unlocked position;

the clip includes a C-shaped member configured to be slidable into and out of the retaining slot and a shaft portion engaged with the locking pawl; and

a spring configured to engage the clip to bias the clip toward the retaining slot.

11. The charge cord assembly of claim 8 wherein the lock assembly includes a lock cylinder with a key slot, the lock cylinder configured to be movable between the locked position and the unlocked position when a key is inserted into the key slot and rotated.