Oxygen permeability measuring apparatus and method, and defect inspection apparatus and method

• US 8,647,876 B2
• Filed: 03/31/2011
• Issued: 02/11/2014
• Est. Priority Date: 03/31/2010
• Status: Expired due to Fees

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Inventors: Shimoda, Tomoyuki, Inagaki, Yoshio, Miyamoto, Kimiaki
• Primary Examiner(s): Soderquist, Arlen
• Application Number:
  US13/077,226
• Publication Number:
  US 20110244577A1
• Time in Patent Office: 1,048 Days
• Field of Search: 422/52, 436/1, 436/3, 436/5, 436/127, 436/136, 436/138, 436/172
• US Class Current: 436/1
• CPC Class Codes: G01N 21/766 of gases
• CPC Class Codes: Y10T 436/20 Oxygen containing
• CPC Class Codes: Y10T 436/207497 Molecular oxygen
• CPC Class Codes: Y10T 436/209163 Dissolved or trace oxygen or oxygen content of a sealed environment

Abstract

An oxygen permeability measuring apparatus for measuring an oxygen permeation rate of oxygen barrier film in a dark room is provided. A container is charged with inert gas, and sealed hermetically by use of the oxygen barrier film at least partially. A chemiluminescent compound is contained in the container, for emitting light by oxidation with the oxygen. A photon detector detects photons emitted by the chemiluminescent compound so as to determine an amount of the oxygen permeated through the oxygen barrier film. Preferably, the container includes a container body. An opening is formed in the container body, and closed hermetically by the oxygen barrier film attached thereto. The photon detector is disposed inside or outside the container. The oxygen permeation rate is equal to or less than 10⁻² cc/m²·day·atm. The chemiluminescent compound includes tetrakis(dimethylamino)ethylene.

Claims

1. An oxygen permeability measuring apparatus for measuring an oxygen permeation rate of an oxygen barrier film, comprising:

a container charged with inert gas and sealed hermetically, at least partially by use of the oxygen barrier film;

a chemiluminescent compound, contained in said container, configured to emit light by oxidation with oxygen; and

a photon detector configured to;

receive said photons emitted by said chemiluminescent compound through an opening of the photon detector positioned inside said container, and

detect said photons emitted by said chemiluminescent compound, so as to determine an amount of oxygen permeated through said oxygen barrier film into said container.

2. The oxygen permeability measuring apparatus as defined in claim 1, wherein said container comprises:

a container body; and

an opening, formed in said container body, and closed hermetically by said oxygen barrier film.

3. The oxygen permeability measuring apparatus as defined in claim 1, wherein said container is a container bag constituted by said oxygen barrier film.

4. The oxygen permeability measuring apparatus as defined in claim 3, wherein said photon detector is disposed inside or outside said container.

5. The oxygen permeability measuring apparatus as defined in claim 1, wherein said oxygen barrier film has an oxygen permeation rate equal to or less than 10⁻

2 cc/m²·

day·

atm.

6. The oxygen permeability measuring apparatus as defined in claim 1, wherein said chemiluminescent compound includes a compound according to a formula of:

7. The oxygen permeability measuring apparatus as defined in claim 6, wherein said chemiluminescent compound includes tetrakis(dimethylamino)ethylene.

8. The oxygen permeability measuring apparatus as defined in claim 1, wherein said photon detector comprises a photomultiplier tube.

9. An oxygen permeability measuring method comprising:

disposing a container charged with inert gas in a dark room;

containing a chemiluminescent compound in the container charged with inert gas, the chemiluminescent compound being configured to emit light by oxidation with oxygen;

permeating oxygen-containing gas through an oxygen barrier film to contact the chemiluminescent compound in the container, thereby causing the chemiluminescent compound to emit light;

using a photon detector with an opening for receiving photons positioned inside the container to detect an amount of photons emitted by the chemiluminescent compound; and

determining an amount of oxygen permeated through the oxygen barrier film according to the amount of photons emitted by the chemiluminescent compound.

10. The oxygen permeability measuring method as defined in claim 9, wherein the container is hermetically sealed, at least partially, by the oxygen barrier film.

11. The oxygen permeability measuring method as defined in claim 10, wherein the container comprises:

a container body; and

an opening, formed in the container body, and closed hermetically by the oxygen barrier film.

12. The oxygen permeability measuring method as defined in claim 10, wherein the container is a container bag constituted by the oxygen barrier film.

13. The oxygen permeability measuring method as defined in claim 9, further comprising:

before said permeating, hermetically sealing a gas container with the oxygen barrier film in charging said gas container with inert gas; and

after said permeating, drawing the permeated oxygen-containing gas from the gas container to introduce the permeated oxygen-containing gas into the container.

14. A defect inspection apparatus for an oxygen barrier material, comprising:

a hermetic container constituted, at least partially, by the oxygen barrier material;

a chemiluminescent compound, contained in said container, configured to emit light by oxidation with oxygen;

a photon counter configured to detect a number M of photons emitted by said chemiluminescent compound;

a comparison unit configured to check whether said number M is more than a threshold N;

a moving device configured to move said photon counter along said oxygen barrier material; and

a determining device configured to determine a detection position of said photon counter upon detecting said number M, if said comparison unit determines that M>

N.

15. The defect inspection apparatus as defined in claim 14, wherein said photon counter comprises plural photon counters disposed in a photon counter array.

16. The defect inspection apparatus as defined in claim 15, wherein said photon counter array is disposed along a surface of said oxygen barrier material.

17. The defect inspection apparatus as defined in claim 14, further comprising a condensing lens for light condensing of said photons emitted by said chemiluminescent compound to said photon counter.

18. The defect inspection apparatus as defined in claim 14, wherein said oxygen barrier material has an inner surface fitted on said chemiluminescent compound, and seals said container.

19. The defect inspection apparatus as defined in claim 18, wherein said container comprises:

a container body; and

an opening, formed in said container body, and closed hermetically by said oxygen barrier material.

20. The defect inspection apparatus as defined in claim 14, wherein said chemiluminescent compound includes tetrakis(dimethylamino)ethylene.

21. The defect inspection apparatus as defined in claim 14, wherein said photon counter comprises a photomultiplier tube.

22. The defect inspection apparatus as defined in claim 14, wherein a condensing lens is arranged between said photon counter and said oxygen barrier material.

23. A defect inspection method for an oxygen barrier material, comprising:

containing a chemiluminescent compound configured to emit light by oxidation with oxygen in a hermetic container, the container being constituted, at least partially, by the oxygen barrier material;

exposing the container containing the chemiluminescent compound to oxygen in a dark room;

wherein said exposing step comprises;

moving a photon counter along the oxygen barrier material to detect plural positions along the oxygen barrier a number M of photons emitted by the chemiluminescent compound by use of a photon counter contained in the container;

checking whether the number M is more than a threshold N; and

determining a detection position of the photon counter upon detecting the number M, if M>

N.

24. An oxygen permeability measuring apparatus for measuring an oxygen permeation rate of an oxygen barrier film, comprising:

a container bag constituted by the oxygen barrier film, charged with inert gas and sealed hermetically, at least partially by use of the oxygen barrier film;

a chemiluminescent compound, contained in said container bag, configured to emit light by oxidation with oxygen; and

a photon detector configured to detect said photons emitted by said chemiluminescent compound, so as to determine an amount of oxygen permeated through said oxygen barrier film into said container bag.

25. An oxygen permeability measuring method comprising:

disposing a container bag constituted by an oxygen barrier film, charged with inert gas in a dark room;

containing a chemiluminescent compound in the container bag charged with inert gas, the chemiluminescent compound being configured to emit light by oxidation with oxygen;

permeating oxygen-containing gas through the oxygen barrier film to contact the chemiluminescent compound in the container bag, thereby causing the chemiluminescent compound to emit light;

detecting an amount of photons emitted by the chemiluminescent compound; and

determining an amount of oxygen permeated through the oxygen barrier film according to the amount of photons emitted by the chemiluminescent compound.