Permanent magnet type rotating electrical machine and electric power steering device

• US 8,648,513 B2
• Filed: 09/26/2008
• Issued: 02/11/2014
• Est. Priority Date: 11/15/2007
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Nakano, Masatsugu, Takashima, Kazuhisa, Akutsu, Satoru, Asao, Yoshihito
• Primary Examiner(s): Kim, John K
• Application Number:
  US12/741,773
• Publication Number:
  US 20100244605A1
• Time in Patent Office: 1,964 Days
• Field of Search: 310/156.01, 310/156.02, 310/156.08, 310/156.12, 310/156.19, 310/156.38, 310/156.42
• US Class Current: 310/156.38
• CPC Class Codes: B62D 5/0403 characterised by constructional features, e.g. common housing for motor and gear box
• CPC Class Codes: H02K 1/2746 the rotor consisting of magnets arranged with the same polarity, e.g. consequent pole type
• CPC Class Codes: H02K 1/278 Surface mounted magnets; Inset magnets
• CPC Class Codes: H02K 21/14 with magnets rotating within the armatures
• CPC Class Codes: H02K 29/03 with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems

Abstract

A permanent magnet type rotating electric machine includes: a rotor including a rotor core having a polygonal shape and a plurality of permanent magnets; and a stator including a stator core and armature windings, in which, when the number of poles is M, the number of slots is N, M permanent magnets are sequentially numbered from first to M-th in a circumferential direction, and a positional shift amount in the circumferential direction from a corresponding one of equiangularly arranged reference positions, each being at the same radial distance from a center of a rotating shaft, for an i-th (i=1, 2, . . . , M) permanent magnet is h_i, M unit vectors in total, each being in an angular direction of 2πN(i−1)/M (rad), are defined, and a sum of M vectors obtained by multiplying the unit vectors respectively by the positional shift amount h_i is smaller than a maximum value of an absolute value of the positional shift amount h_i.

Claims

1. A permanent magnet type rotating electric machine, comprising:

a rotor comprising

a rotor core having a polygonally shaped periphery,

a rotating shaft,

a plurality of equiangularly arranged reference positions each of which is located in a center of a side of the polygonally shaped periphery at a same radial distance from a center of the rotating shaft, and

a plurality of permanent magnets which form magnetic poles, which are arranged on the periphery of the rotor core, and which are shifted in circumferential directions according to a shift pattern which defines shifts of each of the plurality of permanent magnets which specifically target an N-th (N is an integer) order component of a cogging torque and predominantly reduce said N-th order component of the cogging torque; and

a stator comprising a stator core, slots, and armature windings located in the slots,

wherein, when a number of the magnetic poles is M (M is an integer) and a number of the slots is N, M permanent magnets are sequentially numbered from first to M-th in a circumferential direction and are shifted according to the shift pattern, and a positional shift amount from a corresponding one of the equiangularly arranged reference positions for an i-th (i=1, 2, . . . , M) permanent magnet is h_i (i=1, 2, . . . , M) (including a sign), M unit vectors in total, each being in an angular direction of 2π

N(i−

1)/M (rad), are defined, and a sum of M vectors obtained by multiplying the unit vectors respectively by the positional shift amount h_i is smaller than a maximum value of an absolute value of the positional shift amount h_i.

2. A permanent magnet type rotating electric machine according to claim 1, wherein the positional shifts of the plurality of permanent magnets in the circumferential directions from the equiangularly arranged reference positions, each being at the same radial distance from the center of the rotating shaft, are made in directions opposite to each other for the neighboring permanent magnets.

3. A permanent magnet type rotating electric machine according to claim 1, wherein a complex vector K, which is defined by

4. A permanent magnet type rotating electric machine according to claim 1, wherein:

the rotor core includes the same number of projecting portions as that of the plurality of permanent magnets, the projecting portions being equiangularly provided on an outer periphery of the rotor core; and

the plurality of permanent magnets are positioned so as to abut against the projecting portions, respectively.

5. A permanent magnet type rotating electric machine according to claim 1, wherein the rotor core is formed by laminating electromagnetic steel plates.

6. A permanent magnet type rotating electric machine according to claim 1, wherein:

the number M of poles is 12n±

2n (n is an integer equal to or larger than

     1); and

the number N of slots is 12n.

7. A permanent magnet type rotating electric machine according to claim 1, wherein:

the number M of poles is 9n±

n (n is an integer equal to or larger than

     1); and

the number N of slots is 9n.

8. An electric power steering device, comprising the permanent magnet type rotating electric machine according to claim 1 as a motor for adding an assist torque to a steering force of a steering wheel.

9. A permanent magnet type rotating electric machine according to claim 1, wherein the positional shifts of the plurality of permanent magnets in the circumferential directions from the equiangularly arranged reference positions, each being at the same radial distance from the center of the rotating shaft, are made in a same direction.