Battery impedance detection system, apparatus and method

• US 8,648,602 B2
• Filed: 06/01/2011
• Issued: 02/11/2014
• Est. Priority Date: 06/01/2011
• Status: Active Grant

• Current Assignee: Datang NXP Semiconductors Company Limited
• Original Assignee: NXP B.V. (NXP Semiconductors NV)
• Inventors: van Lammeren, Johannes Petrus Maria
• Primary Examiner(s): Vazquez, Arleen M
• Assistant Examiner(s): ALLGOOD, ALESA M
• Application Number:
  US13/150,983
• Publication Number:
  US 20120306504A1
• Time in Patent Office: 986 Days
• Field of Search: 324/430, 324/426
• US Class Current: 324/430
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Various aspects of the present disclosure are directed to monitoring battery cells. In accordance with various embodiments, an energy storage cell apparatus includes a current injection circuit that separately inject current into individual ones of a plurality of battery cells that store energy, and an impedance-detection circuit detects an impedance characteristic of each of the plurality of battery cells in response to the injected current. A filter circuit receives impedance data regarding the detected impedance characteristic and separates low-frequency components of the impedance data from high-frequency components of the impedance data. A memory circuit stores data corresponding to high-bandwidth data including both the low-frequency components and the high-frequency components, and an access circuit provides the low-frequency components for the plurality of battery cells to a battery pack controller. The access circuit further accesses and provides the stored high-bandwidth data for a subset of the individual battery cells to the battery pack controller based upon available bandwidth for communicating the high-bandwidth data.

Claims

1. An energy storage cell apparatus, comprising:

a current injection circuit configured to separately inject current into individual ones of a plurality of battery cells configured to store energy;

an impedance-detection circuit coupled to detect an impedance characteristic of each of the plurality of battery cells responsive to the injected current therein;

a filter circuit coupled to the impedance-detection circuit and configured to

receive high-bandwidth impedance data regarding the detected impedance characteristic from the impedance-detection circuit, and

separate low-frequency components of the impedance data from higher-frequency components of the impedance data;

a memory circuit configured to store data corresponding to the high-bandwidth components; and

an access circuit configured to provide the low-frequency components for the plurality of battery cells to a battery pack controller, and to access and provide the stored high-bandwidth components for a subset of the individual battery cells to the battery pack controller based upon available bandwidth for communicating the high-bandwidth components.

2. The apparatus of claim 1, wherein

the impedance-detection circuit is configured to detect the impedance characteristic of each of the plurality of battery cells by detecting the impedance characteristic for a plurality of cycles, and

the access circuit is configured to

provide the low-frequency components for the plurality of battery cells to the battery pack controller by providing the low-frequency components for each of the plurality of cycles, and

access the memory circuit to provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller by communicating, with the low-frequency components for one of the plurality of cycles, the high-bandwidth components for the subset of individual battery cells.

3. The apparatus of claim 1, wherein

the impedance-detection circuit is configured to detect the impedance characteristic of each of the plurality of battery cells by detecting impedance characteristics at each of a plurality of cycles, and

the access circuit is configured to

provide the low-frequency components for the plurality of battery cells to the battery pack controller by providing the low-frequency components for each of the plurality of cycles, and

access the memory circuit to provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller by providing high-bandwidth components for different subsets of individual battery cells to the battery pack controller, respectively with the low-frequency components for different ones of the plurality of cycles.

4. The apparatus of claim 1, wherein

the impedance-detection circuit is configured to detect the impedance characteristic of each of the plurality of battery cells by detecting impedance characteristics for a plurality of cycles;

the memory circuit is configured to store the high-bandwidth components by storing high-bandwidth components for impedance characteristics for less than all of the plurality of cycles; and

the access circuit is configured to provide the low-frequency components for the plurality of battery cells to a battery pack controller for all of the plurality of cycles, and to access the memory circuit to provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller for the less than all of the plurality of cycles.

5. The apparatus of claim 1, wherein the access circuit is configured to access the memory circuit to provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller by providing the high-bandwidth components for different subsets together with different sets of the low-frequency components based upon a polling schedule indentifying subsets of individual battery cells for which the high-bandwidth components are to be provided.

6. The apparatus of claim 1, wherein

the impedance-detection circuit is configured to detect the impedance characteristic of each of the plurality of battery cells by detecting the impedance characteristic for a plurality of cycles, and

the memory circuit is configured to store the high-bandwidth components by storing high-bandwidth components for less than all of the plurality of cycles based upon a polling schedule for providing the high-bandwidth components to the battery pack controller.

7. The apparatus of claim 1, wherein

the impedance-detection circuit is configured to detect the impedance characteristic of each of the plurality of battery cells by detecting the impedance characteristic for a plurality of cycles, and

the memory circuit is configured to store data corresponding to the high-bandwidth components by, for each of the plurality of cycles, replacing data corresponding to the high-bandwidth components for at least some of the plurality of battery cells with current data corresponding to the high-bandwidth components for the at least some of the plurality of battery cells.

8. The apparatus of claim 1, wherein the access circuit is configured to provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller based upon a polling schedule indentifying the subset of individual battery cells for which the high-bandwidth components are to be provided during different communication cycles.

9. The apparatus of claim 1, wherein the access circuit is configured to access the memory circuit to provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller in response to a command received from the battery pack controller.

10. The apparatus of claim 1, wherein the access circuit includes a circuit integrated with the battery pack controller and configured to access the memory circuit via the communications bus to access and provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller.

11. The apparatus of claim 1, wherein the access circuit includes a circuit integrated with the battery pack controller and configured to

provide the low-frequency components for the plurality of battery cells to the battery pack controller by receiving the low-frequency components over a communications bus, and

access the memory circuit via the communications bus to access and provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller.

12. The apparatus of claim 1, wherein the access circuit is integrated with the impedance-detection circuit, filter circuit and memory circuit, and configured to provide the low-frequency components for the plurality of battery cells to the battery pack controller by communicating the low-frequency components to the battery pack controller over a communications bus, and

access the memory circuit to provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller by communicating the high-bandwidth components to the battery pack controller.

13. The apparatus of claim 1, wherein the access circuit is configured to access the memory circuit to provide the high-bandwidth components for a subset of the individual battery cells to the battery pack controller by

determining an available bandwidth on a communications bus;

determining an amount of bandwidth required for communicating the low-frequency components; and

determining an amount of the high-bandwidth components to communicate on the bus based upon the determined available bandwidth and the determined amount of bandwidth required for communicating the low-frequency components.

14. The apparatus of claim 1, wherein the current injection circuit is configured to separately inject current into individual ones of the plurality of battery cells by separately coupling a cell balancing circuit across each of the plurality of battery cells to inject current therein.

15. The apparatus of claim 1, wherein

the current injection circuit is configured to separately inject sinusoidal current into individual ones of the plurality of battery cells by separately coupling a cell balancing circuit across each of the plurality of battery cells to inject current therein, using a frequency and amplitude set in response to a control input received from the battery pack controller,

the memory circuit is configured to store phase data indicative of the phase of the injected sinusoidal current, and

the access circuit is configured to access the memory circuit to provide the phase data to the battery pack controller, for injected current via which the high-bandwidth components provided to the battery pack controller are obtained.

16. A system for monitoring a battery pack having a plurality of battery cells connected in series, the system comprising:

a current injection circuit configured to separately inject current into individual ones of the plurality of battery cells;

a cell voltage detection circuit configured to provide, for each of the battery cells, impedance data including low-frequency and high-frequency components indicative of cell voltage of the battery cell, in response to the injected current;

a pack current detection circuit configured to provide impedance data including low-frequency and high-frequency components indicative of voltage on a resistor circuit that is connected in series with the battery cells, and therein providing an indication of current through the battery cells;

a memory circuit configured to store data corresponding to high-bandwidth data including both the low-frequency and high-frequency components;

a communications bus; and

a battery pack controller configured to, via the communications bus,

receive the provided low-frequency components for the plurality of battery cells from each of the cell voltage and pack current detection circuits, and

access the memory circuit to retrieve the stored high-bandwidth data for a subset of the individual battery cells, based upon available bandwidth for communicating the high-bandwidth data.

17. The system of claim 16, wherein the battery pack controller is configured to

select ones of the battery cells for evaluating high-frequency impedance components based upon an impedance characteristic of the battery cells detected via the low-frequency components received by the battery pack controller;

and

access the memory circuit to retrieve the stored high-bandwidth data for a subset of the individual battery cells by retrieving the stored high-bandwidth data for the selected ones of the battery cells.

18. The system of claim 16, wherein

the memory circuit is configured to store phase data indicative of the phase of the injected current corresponding to the detected high-frequency components, and

the battery pack controller is configured to

control the current injection circuit to inject sinusoidal current into individual ones of the plurality of battery cells at a defined frequency and amplitude,

access the memory circuit to retrieve the stored phase data for the injected sinusoidal current via which the high-frequency components provided to the battery pack controller are obtained, and

use the retrieved phase data together with the defined frequency and amplitude of the injected sinusoidal current do determine a condition of the battery cells.

19. A method for monitoring a battery pack having a plurality of battery cells connected in series, the method comprising, in a battery pack circuit:

separately injecting current into individual ones of the plurality of battery cells;

providing, for each of the battery cells, an output indicative of cell voltage of the battery cell responsive to the current injected into the battery cell;

providing an output indicative of current through each of the battery cells;

separating low-frequency components of the impedance data from high-frequency components of the impedance data;

storing high-bandwidth data corresponding to the low-frequency components and the high-frequency components;

providing the low-frequency components for the plurality of battery cells to a battery pack controller; and

providing the high-bandwidth data for a subset of the individual battery cells to the battery pack controller, based upon an available bandwidth for communicating the high-bandwidth data.

20. The method of claim 19, wherein

providing the low-frequency components includes providing the low-frequency components for each of the plurality of communication cycles, and

providing the high-bandwidth data includes providing high-frequency components for different subsets of individual battery cells to the battery pack controller, respectively with the low-frequency components for different ones of the plurality of communication cycles.