Toner container, image forming apparatus including same, and connecting structure for connecting toner container and image forming apparatus

• US 8,649,713 B2
• Filed: 09/03/2010
• Issued: 02/11/2014
• Est. Priority Date: 09/04/2009
• Status: Active Grant

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Hori, Eisuke, Suzuki, Yuji, Kimura, Hideki, Kikuchi, Kenji, Kimura, Noriyuki, Takami, Nobuo
• Primary Examiner(s): WALSH, RYAN D
• Application Number:
  US12/875,762
• Publication Number:
  US 20110058857A1
• Time in Patent Office: 1,257 Days
• Field of Search: 399/119, 399/120, 399/262
• US Class Current: 399/262
• CPC Class Codes: G03G 15/0867 cylindrical developer cartridges, e.g. toner bottles for the developer replenishing opening
• CPC Class Codes: G03G 15/0868 Toner cartridges fulfilling a continuous function within the electrographic apparatus during the use of the supplied developer material, e.g. toner discharge on demand, storing residual toner, acting as an active closure for the developer replenishing opening
• CPC Class Codes: G03G 15/0879 for dispensing developer from a developer cartridge not directly attached to the development unit
• CPC Class Codes: G03G 15/0886 by mechanical means, e.g. shutter, plug
• CPC Class Codes: G03G 2215/0668 Toner discharging opening at one axial end
• CPC Class Codes: G03G 2215/0678 Bottle shaped container having a bottle neck for toner discharge

Abstract

A toner container includes a cylindrical container body, a cap having a toner outlet, and a shutter. The cap includes a primary positioning hole, formed in an upper front surface perpendicular to a longitudinal direction of the toner container, extending in the longitudinal direction, to determine an installation position of the cap relative to the image forming apparatus, a secondary positioning hole, formed in a lower front surface perpendicular to the longitudinal direction of the toner container, extending in the longitudinal direction forward the toner outlet, to subsidiary determine the installation position of the cap, and a first restriction member to position the cap in a horizontal direction perpendicular to the longitudinal direction, projecting vertically upward from an outer circumferential surface of the cap and symmetrical about a virtual perpendicular line passing through a cross-sectional center position of the primary positioning hole perpendicular to the longitudinal direction.

Claims

1. A toner container, removably installable in an image forming apparatus, the toner container comprising:

a cylindrical container body, having an opening in one end thereof, to convey toner contained in the container body to the opening;

a cap, into which the end of the container body having the opening is inserted, having a toner outlet to discharge the toner discharged from the opening of the container body vertically downward; and

a shutter, slidably held in a bottom portion of the cap, to open the toner outlet by movement from the cap side to the container body side when the toner container is installed in the image forming apparatus, and to close the toner outlet by movement from the container body side to the cap side when the toner container is removed from the image forming apparatus,

the cap comprising;

a primary positioning hole, formed in an upper front surface perpendicular to a longitudinal direction of the toner container, extending in the longitudinal direction, to function as a main positioning reference to determine an installation position of the cap relative to the image forming apparatus;

a secondary positioning hole, formed in a lower front surface perpendicular to the longitudinal direction of the toner container opposite the primary positioning hole, extending in the longitudinal direction forward the toner outlet, to function as a sub positioning reference to determine the installation position of the cap relative to the image forming apparatus; and

at least one first restriction member that positions the cap in a horizontal direction perpendicular to the longitudinal direction of the cap, projecting vertically upward from an outer circumferential surface of the cap and symmetrical about a virtual perpendicular line passing through a cross-sectional center position of the primary positioning hole in perpendicular to the long direction of the toner container.

2. The toner container according to claim 1, wherein the first restriction member of the cap comprises a projecting portion that projects forward from a tip of a wall surrounding the primary positioning hole.

3. The toner container according to claim 2, wherein the projecting portion of the first restriction member of the cap has a tapered tip.

4. The toner container according to claim 1, wherein the cap further comprises a pair of second restriction members to position the cap in the image forming apparatus in a rotation direction, protruding horizontally from lateral sides of the cap,

the pair of second restriction members arranged in a virtual horizontal line passing through a center position of the line connecting the center position of the primary positioning hole and the center position of the secondary positioning hole, when viewed in a cross sectional view perpendicular to the longitudinal direction.

5. The toner container according to claim 4, wherein the second restriction members of the cap have tapered tips.

6. The toner container according to claim 1, wherein the cap further comprises:

a lateral cylindrical hollow formed inside the cap, extending in the longitudinal direction; and

a toner dropping route that is a cylindrical hollow, extending from a lower circumference of the lateral cylindrical hollow toward the toner outlet and having a predetermined cross-sectional area.

7. The toner container according to claim 1, wherein the secondary positioning hole of the cap is elliptical and has a vertical diameter longer than a horizontal diameter thereof.

8. The toner container according to claim 1, wherein the cap further comprises an electronic data storage storing electronic data disposed on the front surface of the toner container perpendicular to the longitudinal direction of the toner container, positioned between the primary positioning hole and the secondary positioning hole.

9. The toner container according to claim 1, wherein the container body comprises a spiral protrusion protruding inward from an inner circumferential face of the container body, and the container body is rotatably held by the cap.

10. An image forming apparatus, comprising:

a toner container frame, provided in a main body of the image forming apparatus; and

at least one toner container, removably installable in the toner container frame,

the toner container comprising;

a cylindrical container body, having an opening in one end thereof, to convey toner contained in the container body to the opening;

a cap, into which the end of the container body having opening is inserted, including a toner outlet to discharge the toner discharged from the opening of the container body vertical downward; and

a shutter, slidably held on a bottom side of the cap, to open the toner outlet as the cap moves in the toner container frame in a direction in which the toner container is inserted into the toner container frame while the shutter is stopped in the toner container frame, and to close the toner outlet as the cap moves in the toner container frame in a direction in which the toner container is removed from the toner container frame while the shutter is stopped in the toner container frame;

the cap comprising;

a primary positioning hole, formed in an upper front surface perpendicular to the longitudinal direction of the toner container and extended in the longitudinal direction, to function as a main positioning reference to determine an installation position of the cap relative to the container frame of the image forming apparatus;

a secondary positioning hole, formed in a lower front surface perpendicular to the longitudinal direction of the toner container and extended in the longitudinal direction not to reach the toner outlet, to function as a main positioning reference to determine an installation position of the cap relative to the image forming apparatus; and

a first restriction member to position the cap in a horizontal direction perpendicular to the longitudinal direction of the cap, projecting vertically upward from an outer circumferential surface of the cap symmetrically relative to a virtual perpendicular line passing through the center position of the primary positioning hole in cross sectional view perpendicular to the longitudinal direction, and extended in the longitudinal direction,

the toner container frame comprising;

an insertion portion in which an inserting opening is formed to insert the toner container into the toner container frame;

a container holder to hold the container body of the toner container; and

a cap holder to hold the cap of the toner container, provided in an extreme downstream portion of the toner container frame in a direction in which the toner container is inserted into the toner container frame;

the cap holder comprising;

a first reference pin to engage the first hole of the cap of the toner container, projecting inward from an extreme downstream portion of an interior wall of the cap holder in the direction in which the toner container is inserted into the toner container frame;

a second reference pin to engage the second hole of the cap of the toner container, projecting inward from extreme downstream interior wall of the cap holder in the direction in which the toner container is inserted into the toner container frame; and

an engaged portion to engage the first restriction member of the cap of the toner container, projecting downward from a ceiling of the cap holder, extending in the direction in which the toner container is inserted into the toner container frame.

11. The image forming apparatus according to claim 10, wherein the first restriction member of the cap of the toner container comprises a projecting portion that projects forward from a tip of a surrounding wall of the primary positioning hole.

12. The image forming apparatus according to claim 11, wherein a front-end tip in the longitudinal direction of the projecting portion of the first restriction member of the cap of the toner container is tapered.

13. The image forming apparatus according to claim 10, wherein the cap of the toner container further comprises a pair of second restriction members to position the cap in a rotation direction of the image forming apparatus, protruding from lateral sides of the cap horizontally so as to be arranged in a virtual horizontal line passing through a center position of the line connecting the center position of the primary positioning hole and the center position of the secondary positioning hole, when viewed in a cross sectional view perpendicular to the longitudinal direction.

14. The image forming apparatus according to claim 13, wherein front-end tips of the second restriction members of the cap of the toner container in the longitudinal direction are tapered.

15. The image forming apparatus according to claim 13, wherein the cap holder of the toner container frame further comprises:

a cap-surrounding portion to surround the cap of the toner container;

a pair of lateral grooves to engage the pair of second restriction members of the cap of the toner container, formed in both side walls of the corresponding cap-surrounding portion in the cap holder, extending in the direction in which the toner container is inserted into the toner container frame.

16. The image forming apparatus according to claim 10, wherein the cap of the toner container further comprises:

a lateral cylindrical hollow formed inside of the cap, extending in the longitudinal direction; and

a dropping route that is a cylindrical hollow, extending from a lower face of the lateral cylindrical hollow to the outermost face of the toner outlet and having a predetermined cross-sectional area.

17. The image forming apparatus according to claim 10, wherein the secondary positioning hole of the cap of the toner container is elliptical and its vertical diameter is longer than the horizontal diameter thereof.

18. The image forming apparatus according to claim 10, wherein the cap of the toner container further comprises an electronic data storage storing electronic data on the front surface perpendicular to the longitudinal direction of the toner container, positioned between the primary positioning hole and the secondary positioning hole.

19. The image forming apparatus according to claim 18, wherein the cap holder of the toner container frame further comprises an antenna to communicate with the electronic data storages of the cap of the toner container, provided on the extreme downstream interior wall of the cap holder in the direction in which the toner container is inserted into the toner container frame, positioned between the first reference pin and the second reference pin.

20. A toner container removably installable in an image forming apparatus, the toner container comprising:

a cylindrical container body having an opening in one end thereof; and

a cap into which the one end of the container body having the opening is inserted, the cap including

a primary positioning hole, formed in an upper front surface perpendicular to a longitudinal direction of the toner container, extending in the longitudinal direction,

a secondary positioning hole, formed in a lower front surface perpendicular to the longitudinal direction of the toner container, extending in the longitudinal direction, and

a pair of first restriction members, positioned on both sides of the primary positioning hole, projecting vertically upward from an outer circumferential surface of the cap, extending in the longitudinal direction.

21. The toner container according to claim 20, wherein the cylindrical container body conveys toner contained in the container body to the opening, and the cap has a toner outlet to discharge the toner discharged from the opening of the container body vertically downward, the toner container further comprising:

a shutter, slidably held in a bottom portion of the cap, to open the toner outlet by movement from the cap side to the container body side when the toner container is installed in the image forming apparatus, and to close the toner outlet by movement from the container body side to the cap side when the toner container is removed from the image forming apparatus,

wherein the secondary positioning hole extends in the longitudinal direction forward of the toner outlet.

22. The toner container according to claim 20, wherein the cap further comprises a pair of second restriction members arranged in a virtual horizontal plane perpendicular to a line connecting a center position of the primary positioning hole and a center position of the secondary positioning hole, when viewed in a cross-sectional view perpendicular to the longitudinal direction.