Steerable shape sensing biopsy needle and catheter

• US 8,649,847 B1
• Filed: 09/18/2009
• Issued: 02/11/2014
• Est. Priority Date: 05/04/2009
• Status: Active Grant

• Current Assignee: Intelligent Fiber Optic Systems Corporation
• Original Assignee: Intelligent Fiber Optic Systems, Inc.
• Inventors: Park, Yong-Lae, Black, Richard James, Moslehi, Behzad, Cutkosky, Mark R., Sotoudeh, Vahid, Elayaperumal, Santhi, Daniel, Bruce, Yeung, Alan
• Primary Examiner(s): TOWA, RENE T
• Application Number:
  US12/562,855
• Time in Patent Office: 1,607 Days
• Field of Search: 600372-374, 600/381, 600/393, 600433-435, 600/585, 604/95.01, 604/95.04, 604/95.05, 604/96.01, 604/97.01, 604/98.01, 604/99.01, 604/101.01, 604/101.02, 606/78
• US Class Current: 600/433
• CPC Class Codes: A61B 10/0233 Pointed or sharp biopsy instruments
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2017/00057 Light
• CPC Class Codes: A61B 2017/00867 shape memory effect
• CPC Class Codes: A61B 2034/2061 using shape-sensors, e.g. fiber shape sensors with Bragg gratings
• CPC Class Codes: A61B 2090/064 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61B 90/06 Measuring instruments not otherwise provided for
• CPC Class Codes: A61M 2025/0166 Sensors, electrodes or the like for guiding the catheter to a target zone, e.g. image guided or magnetically guided
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 25/0043 characterised by structural features
• CPC Class Codes: A61M 25/0105 Steering means as part of the catheter or advancing means; Markers for positioning systems for detection of markers A61B
• CPC Class Codes: A61M 25/0133 Tip steering devices
• CPC Class Codes: A61M 25/0158 with magnetic or electrical means, e.g. by using piezo materials, electroactive polymers, magnetic materials or by heating of shape memory materials
• CPC Class Codes: G01L 1/246 using integrated gratings, e.g. Bragg gratings

Abstract

A biopsy needle has a central axis and includes one or more sensing regions, each sensing region formed by a plurality of sensing optical fibers located over a particular extent of said central axis and inside the outer shell of the needle. The sensing optical fibers are coupled to a wavelength interrogator. A steerable catheter has a central axis and outer shell, the outer shell coupled to a plurality of optical fibers in sensing regions and actuation regions, the sensing regions formed over particular extents of the central axis by bonding gratings to the inner surface of the outer shell, and the actuation regions formed by coupling optical energy into shape memory alloys bonded to the outer shell.

Claims

1. A force sensing steerable catheter having:

a substantially cylindrical outer shell having a central axis;

a convex tip attached to one end of said outer shell;

a closure attached to the opposite end of said outer shell;

a plurality of optical fibers bonded to the inner surface of said outer shell;

one or more sensing regions in said outer shell, each of said one or more sensing regions operative over a central axis extent, each of said one or more sensing regions having a grating formed in each of said optical fibers, each of said gratings bonded to an inner surface of said outer shell where each of said gratings is operative substantially parallel to said central axis and each of said gratings is located in a substantially equal included angle with respect to said axis and to any other of said gratings;

each of said one or more sensing regions adjacent to a deflection region comprising an actuation optical fiber having an angled grating which directs optical energy in said actuation optical fiber into an adjacent shape memory alloy (SMA), each of said SMAs mechanically coupled to said outer shell;

a wavelength interrogator coupled to each of said optical fibers, said wavelength interrogator accepting optical energy reflected at particular wavelengths from each of said fibers of said sensing region gratings and converting said reflected optical energy wavelengths for each of said fibers into a sensed shape, said wavelength interrogator also providing optical energy at a wavelength responsive to a corresponding deflection region angled grating for steering said catheter.

2. The steerable catheter of claim 1 where said shape memory alloy is nickel titanium.

3. The steerable catheter of claim 1 where said shape memory alloy includes an optical interface layer for converting optical energy coupled from said angled grating into thermal energy applied to said shape memory alloy.

4. The steerable catheter of claim 1 where said wavelength interrogator includes a first source of optical energy in a wavelength range operative for said sensing region gratings and also a second source of optical energy in a wavelength operative for said angled gratings, said second source of optical energy having a power level sufficient to actuate said shape memory alloy and cause said catheter to deflect.

5. The steerable catheter of claim 1 where each of said deflection region angled gratings is formed in either a single mode fiber or a multi-mode fiber.

6. The steerable catheter of claim 1 where each of said one or more sensing region gratings is formed in either a single mode fiber or a few-mode fiber.

7. The steerable catheter of claim 1 where said wavelength interrogator includes a broadband source coupled to each of said sensing region optical fibers, and each of said sensing region optical fibers is coupled to a circulator for removing reflected optical energy from each of said optical fibers, each of said circulators coupled to a wavelength sensitive detector for converting a wavelength to a differential detector amplitude, said differential detector amplitude converted to a wavelength, with the wavelengths of each of said detectors converted to a positional location of said catheter.

8. The steerable catheter of claim 1 where said tip includes electrodes for the application of a current or the measurement of a voltage.

9. The steerable catheter of claim 1 where said catheter includes one or more balloon regions for anchoring said catheter in a vessel.

10. The catheter of claim 9 where said one or more balloon regions comprises at least two inflatable regions on opposite sides of said catheter.

11. A steerable force sensing catheter having:

a substantially cylindrical outer shell having a central axis;

one or more sensing regions in said outer shell, each of said one or more sensing regions formed by an optical fiber having a Bragg grating bonded to said cylindrical outer shell and responsive to a strain or stress in said outer shell;

each of said one or more sensing regions adjacent to a shape memory alloy (SMA) which receives optical energy coupled to said SMA and causes said SMA to deflect;

said SMA receiving said optical energy from an optical fiber having angled gratings which directs said optical energy in said optical fiber radially outwards to said SMA;

whereby an application of said optical energy to an associated SMA causing a deflection of said outer shell, said deflection causes a stress or strain to be coupled to an associated Bragg grating, thereby allowing for control of deflection of said outer shell by said SMA and estimation of deflection of said outer shell by reflection of optical energy from said deflection region Bragg gratings.

12. The steerable force sensing catheter of claim 11 where said one or more sensing regions are formed by optical fibers with said Bragg gratings which are located parallel to said central axis and on an inner wall of said cylindrical outer shell.

13. The steerable force sensing catheter of claim 11 where each sensing region is formed by said Bragg gratings positioned along a single optical fiber, each of said Bragg gratings responsive to a unique range of wavelengths from any another one of said Bragg gratings of said each of said optical fibers.

14. The steerable force sensing catheter of claim 11 where each SMA is located adjacent to said outer shell, each SMA positioned parallel to said coaxial axis.

15. The steerable force sensing catheter of claim 11 where each energy to an associated SMA is carried by the same optical fiber as each sensing region optical fiber.

16. The steerable force sensing catheter of claim 11 where each energy to an associated SMA is carried by a different optical fiber than each associated sensing region optical fiber.

17. The steerable force sensing catheter of claim 11 where each energy to an associated SMA is carried by an optical fiber having angled gratings which couple optical energy within said optical fiber to said associated SMA.