Service life estimation method for lead storage battery and power source system

• US 8,649,988 B2
• Filed: 07/01/2009
• Issued: 02/11/2014
• Est. Priority Date: 07/02/2008
• Status: Active Grant

• Current Assignee: GS Yuasa International Ltd. (GS Yuasa Corporation)
• Original Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Inventors: Murochi, Harumi, Yoshihara, Yasuyuki
• Primary Examiner(s): CHERRY, STEPHEN J
• Application Number:
  US12/865,097
• Publication Number:
  US 20110004428A1
• Time in Patent Office: 1,686 Days
• Field of Search: 702/63
• US Class Current: 702/63
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health

Abstract

An estimation unit that estimates an estimated remaining service life of the lead storage battery implements: a storage step of storing an integral discharge threshold A that is a reference for determination of a service life of the lead storage battery under a standard condition with predetermined values of a surface temperature, a charge current, and a discharge current of the lead storage battery; a calculation step of calculating an integral discharged capacity B that represents an accumulated value of a discharged capacity of the lead storage battery under the actual conditions such as giving deterioration that same order as that occurring when the lead storage battery is repeatedly discharged under the standard conditions; a subtraction step of obtaining a differential electric quantity A−B by subtracting the integral discharged capacity B from the integral discharge threshold A; and an estimation step of estimating the estimated remaining service life of the lead storage battery by using the differential electric quantity.

Claims

1. A service life estimation method for a lead storage battery,

the method to be implemented by an estimation unit that estimates an estimated remaining service life of the lead storage battery, comprising:

a storage step of storing an integral discharge threshold A that is a reference for determination of a service life of the lead storage battery under a standard condition with predetermined values of a surface temperature, a charge current, and a discharge current of the lead storage battery;

a calculation step of calculating an integral discharged capacity B by replacing the accumulated value of discharged capacity when the lead storage battery deteriorates to a level under actual conditions including actually measured values of the surface temperature, the charge current, and the discharge current of the lead storage battery

with an accumulated value of discharged capacity when the lead storage battery would deteriorate under said standard condition to substantially the same level as said deterioration level under the actual condition, and

a subtraction step of obtaining a differential electric quantity A−

B by subtracting the integral discharged capacity B from the integral discharge threshold A; and

an estimation step of estimating the estimated remaining service life of the lead storage battery by using the differential electric quantity.

2. The service life estimation method for a lead storage battery according to claim 1, wherein

the estimation step includes a ratio acquisition step of finding a ratio {(A−

B)/A} of the differential electric quantity A−

B to the integral discharge threshold A, and wherein

the estimation unit estimates the estimated remaining service life of the lead storage battery from the ratio {(A−

B)/A} found in the ratio acquisition step.

3. The service life estimation method for a lead storage battery according to claim 1, wherein

the calculation step is a step of finding a multiplied value obtained by multiplying the discharged capacity that represents a electric quantity discharged from the lead storage battery by a coefficient found by reflecting the actual conditions for each cycle in which the lead storage battery is discharged, and calculating the integral discharged capacity B as shown by Equation (1) below by sequentially accumulating the multiplied value for each cycle:

B=x₁B₁+x₂B₂+. . . +x_nB_n 

 

(1)

where, 1, 2, . . . n are numbers assigned to each discharge cycle of the lead storage battery, B₁-B_n are discharged capacities during each discharge cycle, x₁-x_n are coefficients for multiplying the discharged capacity in each discharge cycle.

4. The service life estimation method for a lead storage battery according to claim 3, wherein

the calculation step further comprises:

a step of finding the multiplied value obtained by multiplying the discharged capacity by the coefficient when the coefficient has been found, and finding the multiplied value obtained by multiplying the discharged capacity by 1 as the coefficient when the coefficient has not been found;

a step of finding a coefficient error integral discharged capacity Berror obtained by sequentially accumulating of only the discharged capacity when the coefficient has not been found, and

a step of finding a ratio of the coefficient error integral discharged capacity Berror to the integral discharged capacity B.

5. The service life estimation method for a lead storage battery according to claim 3, wherein the coefficient is set correspondingly to a temperature of the lead storage battery when the lead storage battery is discharged.

6. The service life estimation method for a lead storage battery according to claim 5, wherein the coefficient is set larger as a temperature of the lead storage battery increases.

7. The service life estimation method for a lead storage battery according to claim 3, wherein the coefficient is set correspondingly to a charge current in a charge cycle immediately following the discharge cycle of the lead storage battery.

8. The service life estimation method for a lead storage battery according to claim 7, wherein a coefficient is set larger as the charge current becomes larger.

9. The service life estimation method for a lead storage battery according to claim 3, wherein the coefficient is set correspondingly to a discharge current when the lead storage battery is discharged.

10. The service life estimation method for a lead storage battery according to claim 9, wherein the coefficient is set larger as the discharge current becomes larger.

11. The service life estimation method for a lead storage battery according to claim 3, wherein the coefficient is set correspondingly to an overcharge electric quantity in a charge cycle immediately following a discharge cycle of the lead storage battery, and

the overcharge electric quantity is a difference between a input capacity and a discharged capacity in a discharge cycle immediately after charging at the input capacity.

12. The service life estimation method for a lead storage battery according to claim 11, wherein the coefficient is set larger as the overcharge electric quantity increases.

13. The service life estimation method for a lead storage battery according to claim 3, wherein when a input capacity in a charge cycle immediately following a discharge cycle of the lead storage battery is taken as C_c and a 80% value of a discharged capacity, generated during the voltage of the lead storage battery reaches the preset discharge end voltage when the lead storage battery is discharged under conditions of a surface temperature of the lead storage battery of 25 degrees and a discharge current of 3 hour rate, is taken as C₈₀, the coefficient is set correspondingly to a difference C_c−

C₈₀.

14. The service life estimation method for a lead storage battery according to claim 13, wherein the coefficient is set larger as the value of the difference C_c−

C₈₀ increases.

15. A power source system, comprising:

a lead storage battery as a power source;

a charging device that charges the lead storage battery; and

an estimation unit that estimates a remaining service life of the lead storage battery, wherein

the estimation unit stores an integral discharge threshold A that is a reference for determination of a service life of the lead storage battery under a standard condition with predetermined values of a surface temperature, a charge current, and a discharge current of the lead storage battery,

said estimation unit obtains an accumulated value of integral discharged capacity B by replacing the accumulated value of discharged capacity when the lead storage battery deteriorates to a level under actual conditions including actually measured values of the surface temperature, the charge current, and the discharge current of the lead storage battery

with an accumulated value of discharged capacity when the lead storage battery would deteriorate under said standard condition to substantially the same level as said deterioration level under the actual condition, and

said estimation unit estimates a remaining service life of the lead storage battery with the use of difference between the integral discharge threshold A and the integral discharged capacity B.

16. The power source system according to claim 15, wherein

the estimation unit comprises:

a storage unit that stores the integral discharge threshold A;

a calculation unit that calculates the integral discharged capacity B;

a subtraction unit that subtracts the integral discharged capacity B calculated by the calculation unit from the integral discharge threshold A stored in the storage unit and finds a differential electric quantity A−

B; and

a ratio acquisition unit that finds a ratio {(A−

B)/A} of the differential electric quantity A−

B obtained by the subtraction unit to the integral discharge threshold A, wherein

an estimated remaining service life of the lead storage battery is estimated from the ratio {(A−

B)/A}.

17. The power source system according to claim 15, wherein

the calculation unit finds a multiplied value obtained by multiplying the discharged capacity that represents a capacity discharged from the lead storage battery by a coefficient found by reflecting the actual conditions for each cycle in which the lead storage battery is discharged, and calculates the integral discharged capacity B as shown by Equation (1) below by sequentially accumulating the multiplied value for each cycle:

B=x₁B₁+x₂B₂+. . . +x_nB_n 

 

(1)

where, 1, 2, . . . n are numbers assigned to each discharge cycle of the lead storage battery, B₁-B_n are discharged capacities during each discharge cycle, x₁-x_n are coefficients for multiplying the discharged capacity in each discharge cycle.

18. The power source system according to claim 17, wherein

the estimation unit finds the multiplied value obtained by multiplying the discharged capacity by the coefficient when the coefficient has been found, and finding the multiplied value obtained by multiplying the discharged capacity by 1 as the coefficient when the coefficient has not been found,

the estimation unit finds a coefficient error integral discharged capacity Berror obtained by sequentially accumulating of only the discharged capacity when the coefficient has not been found, and

the estimation unit finds a ratio of the coefficient error integral discharged capacity Berror to the integral discharged capacity B.

19. The power source system according to claim 17, further comprising a temperature measurement unit that measures a temperature of the lead storage battery, wherein

the estimation unit further includes a first coefficient setting unit that sets the coefficient correspondingly to a measured value of the temperature measurement unit.

20. The power source system according to claim 19, wherein the first coefficient setting unit sets the coefficient larger as a measured value of the temperature measurement unit increases.

21. The power source system according to claim 17, further comprising a current measurement unit that measures a magnitude of a charge current in a charge cycle immediately following a discharge cycle of the lead storage battery, wherein

the estimation unit further comprises a second coefficient setting unit that sets the coefficient correspondingly to a measured value of the current measurement unit.

22. The power source system according to claim 21, wherein the second coefficient setting unit sets the coefficient larger as a measured value of the current measurement unit increases.

23. The power source system according to claim 17, further comprising a current measurement unit that measures a magnitude of a discharge current when the lead storage battery is discharged, wherein

the estimation unit further comprises a third coefficient setting unit that sets the coefficient correspondingly to a measured value of the current measurement unit.

24. The power source system according to claim 23, wherein the third coefficient setting unit sets the coefficient larger as a measured value of the current measurement unit increases.

25. The power source system according to claim 17, wherein

the estimation unit further comprises:

an overcharge electric quantity calculation unit that calculates an overcharge electric quantity in a charge cycle immediately following a discharge cycle of the lead storage battery; and

a fourth coefficient setting unit that sets the coefficient correspondingly to the calculated overcharge electric quantity, wherein

the overcharge electric quantity is a difference between a input capacity and a discharged capacity in a discharge cycle immediately after charging at the input capacity.

26. The power source system according to claim 25, wherein the fourth coefficient setting unit sets the coefficient larger as the overcharge electric quantity increases.

27. The power source system according to claim 17, wherein

the estimation unit further comprises a fifth coefficient setting unit that when a input capacity in a charge cycle immediately following a discharge cycle of the lead storage battery is taken as C_c and a 80% value of a discharged capacity, generated during the voltage of the lead storage battery reaches a preset discharge end voltage when the lead storage battery is discharged under conditions of a surface temperature of the lead storage battery of 25 degrees and a discharge current of 3 hour rate, is taken as C₈₀, sets the coefficient correspondingly to a difference C_c−

C₈₀.

28. The power source system according to claim 27, wherein the fifth coefficient setting unit sets the coefficient larger as a difference C_c−

C₈₀ increases.