Packer

• US 8,651,178 B2
• Filed: 03/22/2007
• Issued: 02/18/2014
• Est. Priority Date: 03/23/2006
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Petrowell Limited (Weatherford International PLC)
• Inventors: Mercer, Lee, Macleod, Iain
• Primary Examiner(s): Ro, Yong-Suk (Philip)
• Application Number:
  US12/294,078
• Publication Number:
  US 20090308592A1
• Time in Patent Office: 2,525 Days
• Field of Search: 166/179, 166/202, 166/121, 166/134, 166/138
• US Class Current: 166/121
• CPC Class Codes: E21B 23/06 for setting packers
• CPC Class Codes: E21B 33/12 Packers; Plugs used for cementing E21B33/134, E21B33/16
• CPC Class Codes: E21B 33/1208 characterised by the construction of the sealing or packing means E21B33/1277 takes precedence
• CPC Class Codes: E21B 33/128 with a member expanded radially by axial pressure E21B33/122, E21B33/124 take precedence

Abstract

A packer for a well. The packer comprises a seal element and seal setting apparatus. The seal setting apparatus is moveable with respect to the seal element in a setting direction to apply a setting force to the seal element to move the seal element from a run-in configuration to a set configuration in which, in use, the seal element forms a contact seal with a conduit wall. In use, the packer is arranged such that, in the set configuration, a pressure differential across the packer, which creates a force in the setting direction, will increase the setting force applied by the seal setting apparatus to the seal element to maintain the seal.

Claims

1. A packer for a well, the packer comprising:

a seal element; and

a seal setting apparatus comprising a plurality of elongate elements disposed so as to engage a portion of an inside surface of the seal element, each elongate element having a first end and a second end, the seal setting apparatus being moveable with respect to the seal element in a setting direction to apply a setting force to the seal element to move the seal element from a run-in configuration to a set configuration;

wherein, in use, the packer is arranged such that in the set configuration;

the second ends of the elongate elements extend radially outwards;

the seal element comprises a cup seal forming a contact seal with a conduit wall; and

a pressure differential across the packer, which creates a force in the setting direction, will increase the setting force applied by the seal setting apparatus to the seal element to maintain the contact seal.

2. The packer of claim 1, wherein the packer further comprises a mandrel, the mandrel defining a packer throughbore.

3. The packer of claim 2, wherein at least one first portion of the seal element is fixed with respect to the mandrel.

4. The packer of claim 3, wherein at least one second portion of the seal element is releasably fixed with respect to the mandrel.

5. The packer of claim 4, wherein said at least one second portion is releasably fixed with respect to the mandrel in the run-in configuration.

6. The packer of claim 5, wherein movement of the seal setting apparatus from the run-in configuration to the set configuration releases said at least one second portion.

7. The packer of claim 4, wherein said at least one second portion is fixed to a packer band.

8. The packer of claim 7, wherein said at least one second portion is releasably fixed to the packer band.

9. The packer of claim 1, wherein the seal element has a sealing surface for forming said contact seal, in use, with said conduit wall.

10. The packer of claim 9, wherein the sealing surface is a portion of the outside surface of the seal element.

11. The packer of claim 10, wherein the sealing surface includes a profiled portion.

12. The packer of claim 11, wherein the profile is a corrugated profile.

13. The packer of claim 1, wherein the packer is adapted to seal an annulus between a conduit wall and a tubular.

14. The packer of claim 1, wherein the seal element comprises an elastomeric material.

15. The packer of claim 14, wherein the seal element comprises rubber.

16. The packer of claim 1, wherein the seal setting apparatus is adapted to engage a first portion of the seal element, such that, in use, the sealing surface of the seal element forms a seal with a conduit.

17. The packer of claim 1, wherein said first end is fixed relative to the mandrel.

18. The packer of claim 1, wherein the first end of each elongate element is fixed relative to the mandrel, wherein the packer further comprises a mandrel, the mandrel defining a packer throughbore, and wherein in the run-in configuration, the elongate element is arranged substantially axially with the packer mandrel.

19. The packer of claim 1, wherein the plurality of elongate elements are a plurality of leaf springs.

20. The packer of claim 1, wherein a seal element bypass is provided to, in use, relieve a pressure differential across the packer which creates a force in a direction opposite the setting direction.

21. The packer of claim 20, wherein the bypass includes a seal which only seals in one direction.

22. The packer of claim 1, wherein the first end is connected to a collar.

23. The packer of claim 22, wherein the packer further comprises a mandrel, the mandrel defining a packer throughbore, and wherein the collar is mounted to the mandrel.

24. The packer of claim 23, wherein the collar defines a groove adapted to accommodate the bypass seal.

25. The packer of claim 24, wherein the groove is located such that the bypass seal forms a one way seal against the mandrel.

26. The packer of claim 1, wherein the elongate elements are arranged in a plurality of concentric layers.

27. The packer of claim 26, wherein there are two concentric layers.

28. The packer of claim 27, wherein the two concentric layers are an outer layer and an inner layer.

29. The packer of claim 28, wherein the inner layer of elongate elements are relatively thick compared to the outer layer.

30. The packer of claim 28, wherein the outer layer of elongate elements are adjacent the seal element.

31. The packer of claim 27, wherein the elongate elements in the outer layer overlap the elongate elements in the inner layer.

32. The packer of claim 1, wherein a protective layer is sandwiched between the seal element and the at least one elongate element.

33. The packer of claim 32, wherein the protective layer is integral with the seal element, wherein said protective layer is moulded as part of, or bonded to, the seal element.

34. The packer of claim 32, wherein the protective layer comprises a polymeric material.

35. The packer of claim 1, wherein the second end of each elongate element includes an engagement arrangement for engaging one or more elongate element in the adjacent layer.

36. The packer of claim 1, wherein the seal setting apparatus comprises a plurality of setting members.

37. The packer of claim 36, wherein said setting members are adapted to engage and apply at least a portion of the setting force to said elongate elements.

38. The packer of claim 36, wherein the packer further comprises a mandrel, the mandrel defining a packer throughbore, and wherein the setting members are adapted to move with respect to the packer mandrel.

39. The packer of claim 36, wherein the setting members are adapted to move axially.

40. The packer of claim 36, wherein each setting member comprises a body and a lever.

41. The packer of claim 40, wherein each lever is adapted to engage and apply the at least a portion of the setting force to said elongate elements.

42. The packer of claim 40, wherein the lever is hingedly attached to the body.

43. The packer of claim 42, wherein the lever is hingedly attached to the body by a living hinge.

44. The packer of claim 40, wherein as the setting members move with respect to the mandrel, at a predetermined location, the levers are prevented from further axial movement with respect to at least one elongate element.

45. The packer of claim 44, wherein further axial movement of each setting member body causes each setting member'"'"'s respective lever to pivot with respect to the body.

46. The packer of claim 45, wherein each lever is adapted to pivot radially outwards.

47. The packer of claim 45, wherein each lever pivots towards said elongate elements.

48. The packer of claim 1, wherein the seal setting apparatus further comprises at least one web.

49. The packer of claim 48, wherein the at least one web is axially extending.

50. The packer of claim 48, wherein the packer further comprises a mandrel, the mandrel defining a packer throughbore, wherein the at least one web is fixed with respect to a mandrel.

51. The packer of claim 48, wherein the seal setting apparatus comprises a plurality of setting members, and wherein a web is located between adjacent seal setting members.

52. The packer of claim 51, wherein said web is adapted to prevent lateral movement of adjacent seal setting members.

53. The packer of claim 1, wherein the seal setting apparatus further comprises at least one restraining member.

54. The packer of claim 53, wherein a restraining member is associated with a plurality of seal setting members.

55. The packer of claim 54, wherein the seal setting apparatus comprises a plurality of setting members, wherein said setting members are adapted to engage and apply at least a portion of the setting force to said elongate elements, wherein the setting members are adapted to move axially, wherein the setting members are adapted to move axially, and wherein each setting member comprises a body and a lever;

wherein said lever is adapted to engage and apply the at least a portion of the setting force to said elongate elements, wherein the lever is hingedly attached to the body, wherein the lever is hingedly attached to the body by a living hinge, wherein each lever is adapted to pivot radially outwards, and wherein each lever pivots towards said elongate elements;

wherein the packer further comprises a mandrel, the mandrel defining a packer throughbore, and wherein the setting members are adapted to move with respect to the packer mandrel;

wherein as the setting members move with respect to the mandrel, at a predetermined location, the levers are prevented from further axial movement with respect to at least one elongate element and wherein further axial movement of each setting member body causes each setting member'"'"'s respective lever to pivot with respect to the body; and

wherein said restraining members are adapted to restrain the movement of one seal setting member with respect to an adjacent seal setting member.

56. The packer of claim 55, wherein each pair of seal setting members is adapted to move with respect to their associated restraining member.

57. The packer of claim 1, wherein the seal setting member comprises a prop for supporting said elongate elements and a setting sleeve, the prop being mounted on the setting sleeve.

58. The packer of claim 1, wherein the packer further comprises at least one spring.

59. The packer of claim 58 wherein the seal setting apparatus comprises a plurality of setting members, and wherein where the seal setting apparatus comprises a plurality of setting members, wherein said at least one-spring is adapted to act on each setting member.

60. The packer of claim 59, wherein the spring acts on each setting member through a relief device.

61. The packer of claim 60, wherein there is a relief device associated with each setting member.

62. The packer of claim 61, wherein each relief device is adapted to transmit the setting force to the device'"'"'s respective setting member.

63. The packer of claim 62, wherein each relief device is adapted to transmit no more than a pre-determined force to the device'"'"'s respective setting member.

64. The packer of claim 58, wherein the setting force is transmitted to the seal setting apparatus through said at least one spring.

65. The packer of claim 58, wherein the at least one spring comprises a plurality of disc springs.

66. The packer of claim 1, wherein the packer further includes a seal backup.

67. The packer of claim 66, wherein the seal backup comprises a series of interleaved elements.

68. The packer of claim 67, wherein the interleaved elements are mounted externally onto the seal element, or bonded into the seal element.

69. The packer of claim 68, wherein the seal element comprises a cup seal, and wherein the interleaved elements are mounted to an outside surface of the seal element.

70. A method of sealing a conduit, the method comprising the steps of:

actuating a packer from a run-in configuration to a set configuration by moving a seal setting apparatus comprising a plurality of elongate elements in a setting direction, the elongate elements disposed so as to engage a portion of an inside surface of a cup seal element and each having a first end and a second end; and

extending the second ends of the elongate elements radialy outwards to apply a setting force to the cup seal element, the cup seal element forming a contact seal with a wall of the conduit;

wherein, a pressure differential across the packer which creates a force in the setting direction will increase the setting force applied by the seal setting apparatus to the seal element to maintain the seal.

71. The method of claim 70, wherein the packer is one of a series of packers.

72. The method of claim 71, wherein each packer in the series is adapted to be moved from the run-in configuration to the set configuration independently of the other packers.

73. The method of claim 70, wherein the packers can be moved from the run-in configuration to the set configuration in a user defined sequence.

74. A packer for a well, the packer comprising:

a seal element; and

a seal backup; and

a seal setting apparatus comprising a plurality of elongate elements having a first end and a second end, the seal setting apparatus being moveable with respect to the seal element in a setting direction to apply a setting force to the seal element to move the seal element from a run-in configuration to a set configuration;

wherein, in use, the packer is arranged such that in the set configuration;

the second ends of the elongate elements extend radially outwards;

the seal element comprises a cup seal forming a contact seal with a conduit wall; and

a pressure differential across the packer, which creates a force in the setting direction, will increase the setting force applied by the seal setting apparatus to the seal element to maintain the contact seal.