Efficient polarized directional backlight

• US 8,651,726 B2
• Filed: 05/12/2012
• Issued: 02/18/2014
• Est. Priority Date: 11/19/2010
• Status: Active Grant

• Current Assignee: Reald Spark, LLC
• Original Assignee: RealD Incorporated
• Inventors: Robinson, Michael G.
• Primary Examiner(s): Amari, Alessandro
• Application Number:
  US13/470,291
• Publication Number:
  US 20120243204A1
• Time in Patent Office: 647 Days
• Field of Search: 362/620, 362/624, 362/626
• US Class Current: 362/624
• CPC Class Codes: G02B 30/24 involving temporal multiplexing, e.g. using sequentially activated left and right shutters
• CPC Class Codes: G02B 30/26 of the autostereoscopic type
• CPC Class Codes: G02B 6/0048 with stepwise taper
• CPC Class Codes: G02B 6/0056 for producing polarisation effects, e.g. by a surface with polarizing properties or by an additional polarizing elements

Abstract

By introducing a stack of alternating high and low index dichroic material layers on the exit surface of a waveguide for a wedge type directional backlight, natural reflectivity differences between polarized components can be increased, effectively reflecting the vast proportion of S-polarized light rays, while at the same time transmitting the P-polarized light rays, of light impacting the exit surface of the waveguide at an angle sufficient to exit the waveguide. This recovers polarization in wedge type backlight systems, increasing illumination exiting the waveguide. Also, on the back reflecting surface of the waveguide, a birefringent material can be added to efficiently transform S-polarized reflected light from the dichroic stack, into returning P-polarized light. Because returning rays that are now P-polarized by the birefringent material have already achieved the critical angle for exiting the waveguide, the rays transformed to P-polarization can now also exit the waveguide, increasing waveguide illumination.

Claims

1. An illumination system for use with an electronic display system, the illumination system comprising:

an optical waveguide having a near end and a reflecting far end, a thickness of the waveguide at the reflecting end greater than a thickness at the near end, the waveguide further comprising an exit surface extending between the near and far ends and having a critical angle above which light rays may exit the waveguide;

at least one dichroic layer located on the exit surface of the waveguide, the at least one dichroic layer configured to transmit exiting light rays having a first polarization and to reflect exiting light rays having a second polarization, different than the first polarization; and

a polarization conversion film located on a surface of the waveguide opposite the exit surface, the polarization conversion film configured to transform the polarization of at least some of the exiting light rays having the second polarization reflected by the at least one dichroic layer to transformed light rays having the first polarization, and to reflect the transformed light rays having the first polarization back into the waveguide such that at least a portion of the transformed light rays having the first polarization may exit the waveguide and pass through the at least one dichroic layer.

2. An illumination system in accordance with claim 1, wherein the at least one dichroic layer comprises a dichroic stack of at least three dichroic materials, stacked in alternating high and low refractive indices.

3. An illumination system in accordance with claim 1, wherein the polarization conversion film comprises a birefringent film.

4. An illumination system in accordance with claim 1, further comprising a cladding layer located proximate the at least one dichroic layer, the cladding layer configured to redirect at least some exiting light rays to an angle approximately normal to the exit surface.

5. An illumination system in accordance with claim 1, wherein the reflecting end further comprises a curvature extending along a plane substantially parallel to the exit surface'"'"'s plane.

6. An illumination system in accordance with claim 1, wherein the reflecting end comprises at least one corrugation on an internal surface thereof.

7. A method of illuminating an electronic display system, the method comprising:

transmitting light rays into a waveguide comprising an exit surface having a critical angle above which light rays may exit the waveguide, wherein a portion of the transmitted light rays exit the waveguide through the exit surface;

transmitting exiting light rays having a first polarization towards a display panel, while reflecting exiting light rays having a second polarization, different than the first polarization, back into the waveguide by locating at least one dichroic layer proximate to the exit surface of the waveguide, the at least one dichroic layer configured to transmit exiting light rays having a first polarization and to reflect exiting light rays having a second polarization, different than the first polarization; and

transforming the polarization of at least some of the reflected light rays having the second polarization into light rays having the first polarization; and

reflecting the transformed light rays back towards the exit surface such that at least a portion of the transformed light rays exit the waveguide.

8. A method in accordance with claim 7, wherein the method comprises transmitting exiting light rays having the first polarization towards a display panel, and reflecting exiting light rays having the second polarization, using at least one dichroic layer located on the exit surface.

9. A method in accordance with claim 8, wherein the at least one dichroic layer comprises a dichroic stack of at least three dichroic materials, stacked in alternating high and low refractive indices.

10. A method in accordance with claim 7, wherein transforming the polarization of at least some of the reflected light rays having the second polarization into transformed light rays having the first polarization comprises employing a birefringent film.

11. A method in accordance with claim 7, further comprising redirecting at least some light rays passing towards the display panel to an angle approximately normal to the exit surface.

12. A method in accordance with claim 11, wherein redirecting comprises redirecting the at least some light rays passing towards the display panel using a cladding material.

13. A method in accordance with claim 7, wherein the waveguide comprises a near end and a reflecting far end, a thickness of the waveguide at the reflecting far end being greater than a thickness at the near end, wherein at least a portion of the lights rays exiting the waveguide reflect off of the reflecting end.

14. A method in accordance with claim 13, wherein the reflecting far end comprises a curvature extending along a plane substantially parallel to the exit surface'"'"'s plane.

15. A method in accordance with claim 13, wherein the reflecting far end comprises at least one corrugation on an internal surface thereof.

16. An electronic display system, comprising:

an optical waveguide having a near end and a reflecting far end, a thickness of the waveguide at the reflecting far end greater than a thickness at the near end, the waveguide further comprising an exit surface extending between the near and far ends and having a critical angle above which light rays may exit the waveguide;

at least one illumination unit configured to transmit lights rays into the waveguide through the near end;

at least one dichroic layer located proximate to the exit surface of the waveguide, the at least one dichroic layer configured to pass P-polarized light rays exiting the waveguide and to reflect S-polarized light rays;

a display panel for providing images for display to a viewer of the display system, and configured to receive the P-polarized light rays passing through the at least one dichroic layer; and

a polarization conversion film located proximate to a surface of the waveguide opposite the exit surface, the polarization conversion film configured to transform the polarization of at least some of the S-polarized light rays reflected by the at least one dichroic layer to P-polarized light rays, and to reflect the transformed P-polarized light rays back into the waveguide such that at least a portion of the transformed P-polarized light rays may exit the waveguide and pass though the at least one dichroic layer.

17. An electronic display system in accordance with claim 16, wherein the at least one dichroic layer comprises a dichroic stack of at least three dichroic materials, stacked in alternating high and low refractive indices.

18. An electronic display system in accordance with claim 16, wherein the polarization conversion film comprises a birefringent film.

19. An electronic display system in accordance with claim 16, further comprising a cladding layer located between the at least one dichroic layer and the display panel, the cladding layer configured to redirect at least some exiting light rays to an angle approximately normal to the exit surface.

20. An electronic display system in accordance with claim 16, wherein the reflecting end further comprises a curvature extending along a plane substantially parallel to the exit surface'"'"'s plane.

21. An electronic display system in accordance with claim 16, wherein the reflecting end comprises at least one corrugation on an internal surface thereof.

22. A method of illuminating an electronic display system, the method comprising:

generating light rays using at least one illumination unit located proximate an optical waveguide comprising an exit surface having a critical angle above which light rays may exit the waveguide;

transmitting the generated light rays into the waveguide, wherein a portion of the transmitted light rays exit the waveguide through the exit surface;

locating at least one dichroic layer proximate to the exit surface of the waveguide;

passing exiting P-polarized light rays through the exit surface, while reflecting exiting S-polarized light rays back into the waveguide;

illuminating a display panel, configured to provide images for display, with at least a portion of the passed P-polarized light rays; and

transforming at least some of the reflected S-polarized light rays into P-polarized light rays, and reflecting the transformed P-polarized light rays back towards the exit surface such that at least a portion of the transformed P-polarized light rays exit the waveguide, the method further comprising passing at least some of the transformed P-polarized light rays exiting the waveguide, and illuminating the display panel with at least a portion of the passed transformed P-polarized light rays.

23. A method in accordance with claim 22, wherein the method comprises passing exiting P-polarized light rays, and reflecting exiting S-polarized light rays, using the at least one dichroic layer located on the exit surface.

24. A method in accordance with claim 22, wherein the waveguide comprises a near end and a reflecting far end, a thickness of the waveguide at the reflecting far end being greater than a thickness at the near end, wherein at least a portion of the lights rays exiting the waveguide reflect off of the reflecting end.

25. A method in accordance with claim 24, wherein the reflecting far end comprises a curvature extending along a plane substantially parallel to the exit surface'"'"'s plane.

26. A method in accordance with claim 24, wherein the reflecting far end comprises at least one corrugation on an internal surface thereof.