Multi-angle orthopedic expansion head fastener

• US 8,652,183 B1
• Filed: 07/07/2010
• Issued: 02/18/2014
• Est. Priority Date: 07/07/2009
• Status: Expired due to Fees

• Current Assignee: Mari S. Truman
• Original Assignee: Mari S. Truman
• Inventors: Truman, Mari S
• Primary Examiner(s): Manahan, Todd
• Assistant Examiner(s): GIBSON, ERIC SHANE
• Application Number:
  US12/831,753
• Time in Patent Office: 1,322 Days
• Field of Search: 606/281, 606286-296, 606305-308, 606/315, 606325-327, 411/354
• US Class Current: 606/305
• CPC Class Codes: A61B 17/8038 the additional component being inserted in the screw head
• CPC Class Codes: A61B 17/8605 Heads, i.e. proximal ends projecting from bone
• CPC Class Codes: A61B 17/8615 at the central region of the screw head
• CPC Class Codes: A61B 17/862 at the periphery of the screw head
• CPC Class Codes: A61B 17/8685 comprising multiple separate parts
• CPC Class Codes: A61B 17/8866 for gripping or pushing bones, e.g. approximators joint distractors A61B17/025
• CPC Class Codes: A61B 17/888 the driver bit acting on the central region of the screw head
• CPC Class Codes: A61B 2017/8655 with special features for locking in the bone

Abstract

The disclosed fasteners have a substantially cylindrical expansion head to secure the fastener in a support structure. The expansion fastener has a removable locking ring, a head, and a shaft extending from the distal end of the head. The exterior of the head has at least one slot extending from the edge toward the distal end. The slots can extend partially or fully to the base of the head. In one embodiment the locking ring has at least one tab that extends beyond the periphery and a tool receiving area. In one embodiment a channel having wall periphery reduction area receives a locking ring with tabs which, when rotated to contact the reduction areas expand the head. In another embodiment the locking ring has a threaded periphery that interacts with a reduced diameter threaded periphery within the head to expand the exterior of the head.

Claims

1. An expansion fastener having a removable locking ring, a head, and a shaft extending from a distal end of said head, said locking ring having an outer periphery, at least one tab, said at least one tab extending beyond said outer periphery and a tool receiving area, said head being substantially cylindrical and having:

a proximal end, said proximal end having a first exterior diameter and an open area, said open area having a periphery, an edge, and a base,

a middle section, said middle section having a tool receiving area contiguous with said open area of said proximal end and a second exterior diameter, said second exterior diameter being greater than said first exterior diameter,

a distal end, said distal end having a tool receiving area and a third exterior diameter, said third exterior diameter being less than said first exterior diameter and said second exterior diameter,

a channel along the periphery of said open area between a top rim and said base, said periphery forming a channel wall, said top rim interior diameter being dimensioned to receive said outer periphery of said locking ring,

at least one tab receiving area within said top rim, each of said at least one tab receiving area being dimensioned to receive said at least one tab, said channel distal said at least one tab receiving area being dimensioned to receive said at least one tab,

at least one wall periphery reduction along said channel wall adjacent to each of said at least one receiving area and, said periphery reduction being gradual from a minimum reduction end to a maximum reduction end, adjacent to said at least one receiving area, to control expansion adjacent to each of the tab receiving areas,

at least one slot, said at least one slot extending from said edge of said head toward said distal end, wherein rotation of said locking ring from said receiving area along said wall periphery reduction gradually expands the outer diameter of said head at each of said at least one slot from minimum diameter up to a maximum diameter.

2. The expansion fastener of claim 1 wherein said slot extends from said edge to said base.

3. The expansion fastener of claim 2 further comprising at least one flat, said flat extending from said proximal end to said distal end of said head.

4. The expansion fastener of claim 3 further comprising at least one cutting flute, said cutting flute being adjacent said flat.

5. The expansion fastener of claim 1 further comprising at least one thread on the exterior surface of said head, said thread having a height and a depth and extending from and around said head.

6. The expansion fastener of claim 5 wherein said at least one thread is perpendicular to the axis of said threaded shaft.

7. The expansion fastener of claim 5 wherein said head is spherical and said threads are spherical.

8. The expansion fastener of claim 5 wherein said head is torroidal and said threads are helical.

9. The expansion fastener of claim 1 wherein the exterior of said head is cross-hatched.

10. The expansion fastener of claim 1 wherein said tool receiving area of said locking ring are recesses within a surface of said locking ring.

11. A method of securing biological material to a support material comprising the steps of:

placing a locking ring having an outer periphery and at least one tab, said at least one tab extending beyond said outer periphery within a receiving area in an expansion fastener having a threaded shaft, a channel along a periphery of an open area between a top rim and a base, said periphery forming a channel wall, said top rim interior diameter being dimensioned to receive said outer periphery of said locking ring, at least one tab receiving area within said top rim, each of said at least one tab receiving area being dimensioned to receive said at least one tab, said channel distal said at least one tab receiving area being dimensioned to receive said at least one tab, and at least one wall periphery reduction along said channel wall adjacent to each of said at least one receiving area;

aligning said biological material with said support material;

drilling any required holes in said biological material and said support material;

threading the fastener through said support material and said biological material;

rotating said locking ring and gradually expanding said head from an unexpanded position up to a maximum expanded position, to prevent removal of said fastener.

12. The method of claim 11 wherein said biological material is tissue.

13. The method of claim 11 wherein said biological material is bone.

14. The method of claim 11 wherein said support material is a biocompatible plate.

15. The method of claim 11 wherein said support material is bone.