Thermo-mechanical processing of nickel-base alloys
First Claim
1. A process comprising:
- a first heating step comprising heating a nickel-base alloy workpiece to a temperature in the range of 2000°
F. to 2125°
F.;
a first forging step comprising rotary forging the heated nickel-base alloy workpiece to a reduction in area of 30% to 70%, wherein the nickel-base alloy workpiece is at a temperature in the range of 2000°
F. to 2125°
F. when the first forging step begins;
a second heating step comprising heating the rotary-forged nickel-base alloy workpiece to a temperature in the range of 1750°
F. to 1925°
F., wherein the rotary-forged nickel-base alloy workpiece is maintained at elevated temperature and not permitted to cool to ambient temperature between completion of the first forging step and beginning of the second heating step; and
a second forging step comprising rotary forging the heated nickel-base alloy workpiece to a reduction in area of 20% to 70%, wherein the nickel-base alloy workpiece is at a temperature in the range of 1750°
F. to 1925°
F. when the second forging step begins;
wherein the nickel-base alloy workpiece comprises, by weight, up to 0.05% carbon, 27.0% to 31.0% chromium, up to 0.5% copper, 7.0% to 11.0% iron, up to 0.5% manganese, up to 0.015% sulfur, up to 0.5% silicon, at least 58% nickel, and incidental impurities.
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Accused Products
Abstract
A thermo-mechanical treatment process is disclosed. A nickel-base alloy workpiece is heated in a first heating step to a temperature greater than the M23C6 carbide solvus temperature of the nickel-base alloy. The nickel-base alloy workpiece is worked in a first working step to a reduction in area of 20% to 70%. The nickel-base alloy workpiece is at a temperature greater than the M23C6 carbide solvus temperature when the first working step begins. The nickel-base alloy workpiece is heated in a second working step to a temperature greater than 1700° F. (926° C.) and less than the M23C6 carbide solvus temperature of the nickel-base alloy. The nickel-base alloy workpiece is not permitted to cool to ambient temperature between completion of the first working step and the beginning of the second heating step. The nickel-base alloy workpiece is worked to a second reduction in area of 20% to 70%. The nickel-base alloy workpiece is at a temperature greater than 1700° F. (926° C.) and less than the M23C6 carbide solvus temperature of the nickel-base alloy when the second working step begins.
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Citations
19 Claims
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1. A process comprising:
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a first heating step comprising heating a nickel-base alloy workpiece to a temperature in the range of 2000°
F. to 2125°
F.;a first forging step comprising rotary forging the heated nickel-base alloy workpiece to a reduction in area of 30% to 70%, wherein the nickel-base alloy workpiece is at a temperature in the range of 2000°
F. to 2125°
F. when the first forging step begins;a second heating step comprising heating the rotary-forged nickel-base alloy workpiece to a temperature in the range of 1750°
F. to 1925°
F., wherein the rotary-forged nickel-base alloy workpiece is maintained at elevated temperature and not permitted to cool to ambient temperature between completion of the first forging step and beginning of the second heating step; anda second forging step comprising rotary forging the heated nickel-base alloy workpiece to a reduction in area of 20% to 70%, wherein the nickel-base alloy workpiece is at a temperature in the range of 1750°
F. to 1925°
F. when the second forging step begins;wherein the nickel-base alloy workpiece comprises, by weight, up to 0.05% carbon, 27.0% to 31.0% chromium, up to 0.5% copper, 7.0% to 11.0% iron, up to 0.5% manganese, up to 0.015% sulfur, up to 0.5% silicon, at least 58% nickel, and incidental impurities. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A process comprising:
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a first heating step comprising heating a nickel-base alloy workpiece to a temperature greater than a M23C6 carbide solvus temperature of the nickel-base alloy; a first working step comprising working the heated nickel-base alloy workpiece to a reduction in area of 20% to 70%, wherein the nickel-base alloy workpiece is at a temperature greater than a M23C6 carbide solvus temperature when the first working step begins; a second heating step comprising heating the worked nickel-base alloy workpiece to a temperature greater than 1700°
F. and less than the M23C6 carbide solvus temperature of the nickel-base alloy, wherein the as-worked nickel-base alloy workpiece is maintained at elevated temperature and not permitted to cool to ambient temperature between completion of the first working step and beginning of the second heating step; anda second working step comprising working the heated nickel-base alloy workpiece to a second reduction in area of 20% to 70%, wherein the nickel-base alloy workpiece is at a temperature greater than 1700°
F. and less than the M23C6 carbide solvus temperature of the nickel-base alloy when the second working step begins;wherein the nickel-base alloy workpiece comprises, by weight, up to 0.05% carbon, 27.0% to 31.0% chromium, up to 0.5% copper, 7.0% to 11.0% iron, up to 0.5% manganese, up to 0.015% sulfur, up to 0.5% silicon, at least 58% nickel, and incidental impurities. - View Dependent Claims (10, 11, 12, 13, 14, 15, 16, 17, 18, 19)
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Specification