Light guide illumination devices

• US 8,657,479 B2
• Filed: 11/06/2012
• Issued: 02/25/2014
• Est. Priority Date: 03/21/2012
• Status: Active Grant

• Current Assignee: Morgan Innovation Incorporated
• Original Assignee: Morgan Solar Inc.
• Inventors: Morgan, John Paul, Dufour, Pascal
• Primary Examiner(s): Husar, Stephen F
• Application Number:
  US13/669,908
• Publication Number:
  US 20130250609A1
• Time in Patent Office: 476 Days
• Field of Search: 362 971- 973, 362/330, 362/606, 362/607, 362/616, 362/617, 362/619, 362/339, 362/620, 349/65
• US Class Current: 362/620
• CPC Class Codes: F21V 13/02 Combinations of only two kinds of elements
• CPC Class Codes: F21V 7/0033 with successive reflections from one reflector to the next or following
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2105/00 Planar light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 6/0036 2-D arrangement of prisms, protrusions, indentations or roughened surfaces
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer
• CPC Class Codes: G02B 6/0061 to provide homogeneous light output intensity
• CPC Class Codes: G02B 6/26 Optical coupling means G02B6/36, G02B6/42 take precedence

Abstract

A light-guide illumination device and system comprises a light source, a light redirecting slab and a light guide slab assembly. The light redirecting slab includes a generally planar face having optical redirecting elements, the optical redirecting elements having respective optical coupling surfaces situated distally from the planar face. The light guide slab assembly includes a planar face having an optically transmissive interface layer assembled onto a first planar face of the light guide slab and optically coupled to receive transmitted light directed from the light source. The light guide slab is pressed onto the redirecting slab such that the interface layer is deformed, creating optical bonds at the optical coupling surfaces of the optical redirecting elements, the formed optical bonds providing optical apertures for light transmission therethrough.

Claims

1. An illumination device comprising:

at least one light source;

a light redirecting slab made of optically transmissive material and comprising an optical output surface and an array of optical redirecting elements, each of the optical redirecting elements having an optical coupling surface situated distally from the optical output surface and at least one light redirecting surface for receiving light from the optical coupling surface and redirecting the light received therefrom toward the optical output surface for emission therefrom;

a substantially planar light guide slab made of an optically transmissive material and having a first surface, a second surface opposite the first surface and at least one input surface, the at least one input surface for receiving light from the at least one light source;

wherein the first surface comprises a planar light guide layer and a plurality of light steepening elements extending from the planar light guide layer, each of the light steepening elements comprising at least one reflective surface for moderating the steepness of angles of the light being transmitted through the light guide slab to provide output light of generally uniform intensity across the light output surface; and

an array of optical apertures optically interconnecting the light guide slab and the light redirecting slab,

wherein the first surface, the second surface and the array of optical apertures are arranged one with respect to the other such that light entering the light guide slab is guided through the light guide slab via one or more reflections for insertion into the light redirecting slab.

2. The illumination device of claim 1, further comprising at least one secondary optical element for redirecting at least a portion of the light from one or more of the at least one light source into the light guide slab, each secondary optical element in optical communication with one or more of the at least one input surface of the light guide slab and with one or more of the at least one light source.

3. The illumination device of claim 2, further comprising at least one deformable secondary optical coupling element, each secondary optical coupling element coupling one of the at least one optical input surface of the light guide slab to an optical exit surface of one of the at least one secondary optical element.

4. The illumination device of claim 2, wherein one of the at least one secondary optical element is situated above the light guide slab and one of the at least one light source.

5. The illumination device of claim 1, further comprising at least one optical coupling element made of a deformed, light-transmissive material to aid in optically interconnecting light from the light guide slab to the light redirecting slab.

6. The illumination device of claim 5, wherein the at least one deformed optical coupling element is disposed between the light guide slab and the light redirecting slab to form the array of optical apertures.

7. The illumination device of claim 5, wherein the at least one deformed optical coupling element is a plurality of optically transmissive interface layers, each one of the plurality of optically transmissive interface layers disposed between the light guide slab and the optical coupling surface of one of the array of optical redirecting elements to form one of the optical apertures of the array of optical apertures.

8. The illumination device of claim 5, wherein the at least one deformed optical coupling element is at least a portion of each of the optical redirecting elements including the optical coupling surface of the optical redirecting elements.

9. The illumination device of claim 5, wherein the deformed optical coupling element comprises a soft polymer material that is elastomeric.

10. The illumination device of claim 5 wherein the optical apertures are formed by interfaces between the first surface of the light guide slab and the at least one optical coupling element deformed by pressure at the interfaces.

11. The illumination device of claim 5 wherein the optical apertures are formed by interfaces between the optical coupling surfaces of the light redirecting slab and the at least one optical coupling element deformed by pressure at the interfaces.

12. The illumination device of claim 1, wherein the optical output surface is substantially planar.

13. The illumination device of claim 1, wherein the at least one light redirecting surface redirects light via total internal reflection.

14. The illumination device of claim 1, wherein each of the at least one light redirecting surface includes a parabolic section in cross-section.

15. The illumination device of claim 1, wherein each of the optical redirecting elements comprises a first light redirecting surface for receiving light that generally travelled in a first direction through the light guide slab and a second light redirecting surface for receiving light that generally travelled in a second direction, opposite the first direction, through the light guide slab, both of the first and the second light redirecting surfaces being optically coupled to the optical coupling surface of the said optical redirecting element and being arranged to redirect light impinging thereon toward the optical output surface;

and

wherein at least one peripheral edge of the light guide slab comprises a reflective element to reflect light that would otherwise escape from the light guide slab back into the light guide slab.

16. The illumination device of claim 1 having a central axis, wherein the at least one light source is located along the central axis and wherein each of the optical redirecting elements and the light steepening elements are annular, of a sequentially increasing diameter and concentrically arranged about the central axis.

17. The illumination device of claim 1, wherein the optically transmissive material of both the light redirecting slab and the light guide slab is elastomeric.

18. The illumination device of claim 1, wherein the steepness of the at least one reflective surface of the light steepening objects, increases progressively from the at least one light source toward a peripheral edge of the light guide slab.