High quality emission control coatings, emission control glazings, and production methods

• US 8,658,262 B2
• Filed: 01/14/2011
• Issued: 02/25/2014
• Est. Priority Date: 01/16/2010
• Status: Active Grant

• Current Assignee: Cardinal CG Company (Cardinal Glass Industries Incorporated)
• Original Assignee: Cardinal CG Company (Cardinal Glass Industries Incorporated)
• Inventors: Myli, Kari B., Pfaff, Gary L., Vance, Greg, Hartig, Klaus H. W.
• Primary Examiner(s): Loney, Donald J
• Application Number:
  US13/006,992
• Publication Number:
  US 20120021149A1
• Time in Patent Office: 1,138 Days
• Field of Search: 428/34, 428432-434, 428/698, 428/699, 428/701, 428/702, 527/861, 527/861.3
• US Class Current: 428/34
• CPC Class Codes: C03C 17/3411 with at least two coatings of inorganic materials C03C17/36, C03C17/42 take precedence
• CPC Class Codes: C03C 2217/94 Transparent conductive oxide layers [TCO] being part of a multilayer coating
• CPC Class Codes: C03C 2217/948 Layers comprising indium tin oxide [ITO]
• CPC Class Codes: E06B 3/6612 Evacuated glazing units
• CPC Class Codes: E06B 3/67 characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
• CPC Class Codes: E06B 3/6715 specially adapted for increased thermal insulation or for controlled passage of light E06B3/66323 takes precedence; coating of glass pains C03C17/00; devices or arrangements for controlling the intensity, colour, phase, polarisation or direction of light G02F1/00
• CPC Class Codes: E06B 3/6722 with adjustable passage of light
• CPC Class Codes: Y02B 80/22 Glazing, e.g. vaccum glazing
• CPC Class Codes: Y10T 428/24355 Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]

Abstract

The invention provides emission control coatings. The coating includes a transparent conductive film over which there is an oxygen barrier film. In some embodiments, the transparent conductive film comprises indium tin oxide and the oxygen barrier film comprises silicon nitride.

Claims

1. A multiple-pane insulating glazing unit comprising an exterior pane having opposed first and second major surfaces, the multiple-pane insulating glazing unit further including an interior pane, the multiple-pane insulating glazing unit having at least one between-pane space, the exterior pane having an internal surface bearing a low-emissivity coating, the low-emissivity coating being exposed to a between-pane space of the multiple-pane insulating glazing unit, the interior pane having an external surface bearing an emission control coating comprising a transparent conductive film comprising indium tin oxide and having a thickness of between 1,100 angstroms and 1,500 angstroms over which there is an oxygen barrier film comprising silicon nitride or silicon oxynitride and having a thickness of between 400 angstroms and 750 angstroms, wherein the oxygen barrier film comprising silicon nitride or silicon oxynitride is exposed and configured to be positioned to face an environment inside a building, the emission control coating having a sheet resistance of less than 20 ohms/square, an emissivity of less than 0.25, a haze of less than 0.3, and a roughness R_a of less than 3 nm, said coated interior pane having a monolithic visible transmission of greater than 75%, the multiple-pane insulating glazing unit having a U value of less than 0.3.

2. The multiple-pane insulating glazing unit of claim 1 wherein the oxygen barrier film comprises silicon nitride.

3. The multiple-pane insulating glazing unit of claim 1 wherein the surface roughness R_a of the emission control coating is less than 2 nm.

4. The multiple-pane insulating glazing unit of claim 1 wherein the emission control coating is a heat treated coating and the haze is less than 0.2.

5. The multiple-pane insulating glazing unit of claim 1 wherein the monolithic visible transmission of said coated interior pane is greater than 80%.

6. The multiple-pane insulating glazing unit of claim 1 wherein the monolithic visible transmission of said coated interior pane is greater than 83%.

7. The multiple-pane insulating glazing unit of claim 1 wherein the U value is less than 0.22.

8. The multiple-pane insulating glazing unit of claim 1 wherein the low-emissivity coating is a single-silver low-emissivity coating having only one film comprising silver, and the multiple-pane insulating glazing unit has a visible transmittance T_v of greater than 0.7.

9. The multiple-pane insulating glazing unit of claim 1 wherein the sheet resistance of the emission control coating is less than 13 ohms/square.

14. The multiple-pane insulating glazing unit of claim 1 wherein the panes of the multiple-pane insulating glazing unit are glass.

16. The multiple-pane insulating glazing unit of claim 1 wherein the low-emissivity coating includes a layer comprising silver.

17. The multiple-pane insulating glazing unit of claim 1 wherein all the films of the emission control coating are sputtered films.

10. A multiple-pane insulating glazing unit including an outboard pane and an inboard pane, the insulating glazing unit having at least one between-pane space, the insulating glazing unit having an internal surface bearing a low-emissivity coating that includes at least one film comprising silver and that is exposed to said between-pane space, the inboard pane having a room-side external surface bearing an emission control coating comprising a transparent conductive film comprising indium tin oxide and having a thickness of between 1,100 angstroms and 1,500 angstroms over which there is an oxygen barrier film comprising silicon nitride or silicon oxynitride and having a thickness of between 400 angstroms and 750 angstroms, wherein the oxygen barrier film comprising silicon nitride or silicon oxynitride is exposed and configured to be positioned to face a room-side environment inside a building, the emission control coating being a heat treated coating having a sheet resistance of less than 20 ohms/square, an emissivity of less than 0.25, a haze of less than 0.3, and a roughness R_a of less than 3 nm, said coated interior pane having a monolithic visible transmission of greater than 80% and being characterized by a Δ

T_vis due to heat treatment of at least +5% and a R_sheet decrease of 20 ohms/square or more, the multiple-pane insulating glazing unit having a U value of less than 0.3 and a visible transmittance T_v of greater than 0.6.

11. The multiple-pane insulating glazing unit of claim 10 wherein the surface roughness R_a of the emission control coating is less than 2 nm.

12. The multiple-pane insulating glazing unit of claim 10 where the oxygen barrier film comprises silicon nitride.

13. The multiple-pane insulating glazing unit of claim 10 wherein the insulating glazing unit is part of a window assembly comprising a frame member securing the insulating glazing unit in a position in which the outboard pane has an external surface exposed to periodic contact with rain and the room-side external surface of the inboard pane is exposed to an environment inside a home or another building.

15. The multiple-pane insulating glazing unit of claim 10 wherein the panes of the multiple-pane insulating glazing unit are glass.

18. The multiple-pane insulating glazing unit of claim 10 wherein all the films of the emission control coating are sputtered films.