Method for manufacturing phosphor film and method for making LED package having the phosphor film
First Claim
1. A method for manufacturing a phosphor film for use in an LED (light emitting diode) package to change color of light from the LED package, comprising following steps:
- providing a mold, the mold comprising a first molding part and a second molding part, the first molding part and the second molding part cooperatively forming a molding chamber, the first molding part defining an opening communicating with the molding chamber;
filling a mixture of phosphor particles and a transparent glue into the first opening;
providing a piston, the piston moving in the first opening along a direction from the first molding part to the second molding part, thereby pressing the mixture of the phosphor particles and the transparent glue into the molding chamber;
solidifying the mixture of the phosphor particles and the transparent glue to form a phosphor film; and
removing the phosphor film from the mold.
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Accused Products
Abstract
A method for manufacturing a phosphor film for use in the an LED package, includes following steps: providing a mold comprising a first and a second molding part, the first molding part and the second molding part cooperatively forming a molding chamber, the first molding part defining an opening communicating with the molding chamber; filling a mixture of phosphor particles and a transparent glue into the first opening; moving a piston in the first opening along a direction from the first molding part to the second molding part, thereby pressing the mixture into the molding chamber; solidifying the mixture to form a phosphor film; and removing the phosphor film from the mold. The phosphor film is used to be attached to a top face of an LED chip opposite a substrate on which the LED chip is mounted.
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Citations
16 Claims
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1. A method for manufacturing a phosphor film for use in an LED (light emitting diode) package to change color of light from the LED package, comprising following steps:
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providing a mold, the mold comprising a first molding part and a second molding part, the first molding part and the second molding part cooperatively forming a molding chamber, the first molding part defining an opening communicating with the molding chamber; filling a mixture of phosphor particles and a transparent glue into the first opening; providing a piston, the piston moving in the first opening along a direction from the first molding part to the second molding part, thereby pressing the mixture of the phosphor particles and the transparent glue into the molding chamber; solidifying the mixture of the phosphor particles and the transparent glue to form a phosphor film; and removing the phosphor film from the mold. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A method for making an LED package, comprising following steps:
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providing a substrate, the substrate comprising a first electrode and a second electrode on an upper surface thereof; forming an LED chip on the substrate, the LED chip having a first electrode pad and a second electrode pad; and attaching a phosphor film to a surface of the LED chip opposite to the substrate, the first electrode pad being electrically connected with the first electrode, and the second electrode pad being electrically connected with the second electrode, the phosphor film being manufactured in following steps; providing a mold, the mold comprising a first molding part and a second molding part, the first molding part and the second molding part cooperatively forming a molding chamber, the first molding part defining an opening communicating with the molding chamber; filling a mixture of phosphor particles and a transparent glue into the first opening; providing a piston, the piston moving in the first opening along a direction from the first molding part to the second molding part, thereby pressing the mixture of the phosphor particles and the transparent glue into the molding chamber; solidifying the mixture of the phosphor particles and the transparent glue to form a phosphor film; and removing the phosphor film from the mold. - View Dependent Claims (8, 9, 10, 11, 12, 13, 14, 15, 16)
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Specification