Method for operating a brushless motor

• US 8,659,258 B2
• Filed: 01/13/2010
• Issued: 02/25/2014
• Est. Priority Date: 01/28/2009
• Status: Active Grant

• Current Assignee: Continental Automotive GmbH (Continental AG)
• Original Assignee: Continental Automotive GmbH (Continental AG)
• Inventors: Donner, Andreas, Gunselmann, Christian
• Primary Examiner(s): Ismail, Shawki
• Assistant Examiner(s): IMTIAZ, ZOHEB S
• Application Number:
  US13/146,738
• Publication Number:
  US 20110285334A1
• Time in Patent Office: 1,504 Days
• Field of Search: 318/565, 318/490, 318/432, 318/434, 361/18, 361/23, 361/31, 361/88, 361/79
• US Class Current: 318/599
• CPC Class Codes: G01R 31/42 AC power supplies
• CPC Class Codes: H02M 1/325 with means for allowing continuous operation despite a fault, i.e. fault tolerant converters
• CPC Class Codes: H02P 29/0241 the fault being an overvoltage

Abstract

The present invention relates to a method for operating a brushless electric motor whose windings are driven by an inverter with the aid of six switches, having an identification unit being provided in order to identify defective switches, a unit for voltage measurement at the outputs of the inverter, and a microcontroller for controlling the switches. Particularly in safety-relevant applications, it is important to quickly determine what characteristic the defective switch has, for example in order to continue to operate the electric motor in an emergency mode, or to switch it off immediately. The defect (F₁, F₂, F₃) is traced and the nature of the defect (F₁, F₂, F₃) in a switch determined by using a different voltage (PWM₁, PWM₂) to drive those windings (V, W) which are not associated with the defective switch, while a voltage measurement is carried out on the winding (U) associated with the defective switch.

Claims

1. A method for operating a brushless electric motor whose windings (U, V, W) are driven by an inverter with the aid of six switches, with an identification unit (A) being provided in order to identify defective switches, with a unit (B) being provided for voltage measurement at the outputs of the inverter, and with a microcontroller (C) being provided for controlling the switches, the method comprising the steps of:

tracing the winding (U, V, W) which is affected by a defect (F₁, F₂, F₃);

determining the nature of the defect (F₁, F₂, F₃) in the switches by using respective different voltages (PWM₁, PWM₂) to drive those windings (V, W) which are not associated with the defective switch, while measuring a voltage on the winding (U) which is associated with the defective switch.

2. The method as claimed in claim 1, wherein the winding (U) which is associated with the defective switch is connected to the unit (B) for voltage measurement.

3. The method as claimed in claim 1, wherein the nature of the defect (F₁, F₂, F₃) is a switch which is blocked in the open or closed switch position.

4. The method as claimed in claim 1, further comprising the following steps:

identifying a defective switch by the identification unit (A);

opening of all the switches;

driving the windings (V, W) which are not associated with the defective switch with the respective different voltages (PWM₁, PWM₂) and

measuring and evaluating the voltage which is applied to the winding (U) which is associated with the defective switch.

5. The method as claimed in claim 4, wherein a winding (V) which is not associated with the defective switch has a pulse-width-modulated voltage (PWM₁) applied to it, which has a duty ratio of 1/3=33%, while the other winding (W) which is likewise not associated with the defective switch has a pulse-width-modulated voltage (PWM₂) applied to it which has a duty ratio of 2/3=66%.

6. The method as claimed in claim 5, wherein the switch is identified as defective in the open switch position if the measurement result (PWM_meas) of the pulse-width-modulated voltage on the winding (U) which is associated with the defective switch indicates a duty ratio between 33% and 66%.

7. The method as claimed in claim 5, wherein the switch is identified as being defective in the closed switch position with a connection to the positive supply voltage if the measurement result (PWM_meas) of the pulse-width-modulated voltage on the winding (U) which is associated with the defective switch indicates a duty ratio of 100%.

8. The method as claimed in claim 5, wherein the switch is identified as defective in the closed switch position with a connection to the negative supply voltage if the measurement result (PWM_meas) of the pulse-width-modulated voltage on the winding (U) which is associated with the defective switch indicates a duty ratio of 0%.

9. The method as claimed in claim 4, wherein the method steps are repeated, with different windings (U, V, W) being driven, until the defect (F₁, F₂, F₃) has been traced or a multiple fault is identified, in which a plurality of switches are defective.

10. The method as claimed in claim 1, wherein the defective switch is opened by deliberate thermal overloading in the situation in which the defective switch is blocked in the switched-on state.

11. The method as claimed in claim 1, wherein a fuse is blown if the defective switch is blocked in the closed switch position.

12. The method as claimed in claim 1, wherein the electric motor is switched off or is operated in an emergency mode.