Power supply circuit having low idle power dissipation

• US 8,659,263 B2
• Filed: 12/03/2010
• Issued: 02/25/2014
• Est. Priority Date: 12/03/2010
• Status: Active Grant

• Current Assignee: Motorola Solutions, Inc.
• Original Assignee: Motorola Solutions, Inc.
• Inventors: Oglesbee, John W., Geren, Michael D., Desai, Dipti V., Herrmann, John E.
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): PELTON, NATHANIEL R
• Application Number:
  US12/959,585
• Publication Number:
  US 20120139477A1
• Time in Patent Office: 1,180 Days
• Field of Search: 320/107, 320/137, 307/130
• US Class Current: 320/107
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 9/005 using a power saving mode for copiers G03G15/5004
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: Y02B 70/30 Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
• CPC Class Codes: Y04S 20/20 End-user application control systems

Abstract

Embodiments include a power supply arrangement where major components including an off-line switched power supply are shut off when not in use. When a load is coupled to the power supply arrangement, components are enabled so as to provide power to the load.

Claims

1. A power supply arrangement, comprising:

an off-line switched power supply configured to provide a regulated direct current (DC) power level at an output;

a DC regulator circuit configured to regulate the DC power level provided to a removable load coupled to the output;

a load detection circuit configured to provide a load detect signal when the removable load is detected to be present at the output;

a management circuit responsive to the load detect signal circuit; and

an ultra-low power switching power supply powered from an AC source, the ultra-low power switching power supply to provide power to the load detection circuit to detect the presence of the removable load, and the the ultra-low power switching power supply to provide power to the management circuit, which responsive to the detection of the removable load by the load detection circuit, enters an active state and causes the DC regulator circuit and the off-line switched power supply to each change to an active state and provide the regulated DC level to the removable load;

wherein the off-line switched power supply, the DC regulator circuit, and the management circuit each remain in a substantially “

off”

state while the load detection circuit does not detect the removable load.

2. The power supply arrangement of claim 1, wherein the removable load is a rechargeable battery having a battery voltage, the load detect signal is derived from the battery voltage.

3. The power supply arrangement of claim 1, wherein the removable load includes a component which interacts with the load detection circuit to produce the load detect signal.

4. The power supply arrangement of claim 1, wherein the DC regulator circuit comprises a feedback circuit that provides feedback from a secondary side to the off-line switched power supply to a primary side of the off-line switched power supply in order to regulate the power output, the power supply arrangement further comprises an ultra-low power inverter configured to provide a control signal to the primary side of the off-line switched power supply that causes the off-line switched power supply to operate in the active state, and wherein the ultra-low power inverter is controllable to either an “

off”

state or an “

on”

state response to the management circuit, and wherein the management circuit only causes the ultra-low power inverter to operate when the load detect signal indicates the removable load is present.

5. The power supply arrangement of claim 4, wherein the control signal operates a switch to electrically couple a common node of the primary side to a negative output of a rectifier bridge used to rectify the AC source, wherein the common node is reference for switching control circuitry and an input bulk capacitor on the primary side.

6. The power supply arrangement of claim 5, wherein the control signal further provides bias to a feedback circuit on the primary side.

7. The power supply arrangement of claim 1, wherein off-line switched power supply provides a shared DC output on a secondary side of the off-line switched power supply, the DC regulator circuit comprises a buck converter which regulates power to the removable load according to a prescribed regime.

8. The power supply arrangement of claim 7, wherein the prescribed regime is a battery charging regime.

9. The power supply arrangement of claim 1, wherein the off-line switching power supply is a fly back power supply.

10. The power supply arrangement of claim 1, wherein the off-line switching power supply has an operating efficiency that is substantially lower than an operating efficiency of the auxiliary power at an output power level equal to a power level required to power the management circuit and battery detection circuit.

11. The power supply arrangement of claim 1, wherein the off-line switching power supply is optimized for efficiency over a preselected range of power provided to the removable load.

12. The power supply arrangement of claim 1, wherein the removable load is a rechargeable battery, the DC regulator provides the regulated power to the rechargeable battery according to a battery charging regime to substantially recharge the battery, wherein upon the rechargeable battery being substantially recharged, the auxiliary power supply provides power to the rechargeable battery for a maintenance charge.

13. The power supply arrangement of claim 12, wherein the DC regulator and management circuit change to their respective “

off”

states while the rechargeable battery is receiving the maintenance charge.

20. The power supply arrangement of claim 1, wherein the management circuit enters a substantially “

off”

state and causes the DC regulator circuit and the off-line switched power supply to each enter a substantially “

off”

state upon removal of the removable load.

14. A multi-pocket battery charger, comprising:

an off-line switched power supply, controllable between an “

on”

state and an “

off”

state, which provides a shared direct current (DC) output from an alternating current (AC) source when in the “

on”

state;

a plurality of pocket circuits, each pocket circuit having a DC regulator, a charge controller, and a battery detect circuit, each charge controller having an “

on”

state and an “

off”

state and which is configured to recharge a rechargeable battery from the shared DC output of the off-line switched power supply when in the “

on”

state, each battery detect circuit operable to detect the presence of the rechargeable battery being coupled to the charging circuit and provide a battery detect signal while the rechargeable battery is present;

an ultra-low power management circuit, operable in either an active state or a sleep state, and which remains in the sleep state in the absence of any battery detect signal and operates in the active state responsive to at least one battery detect signal, and which enables the off-line switched power supply to the “

on”

state and the charge controller of each pocket circuit corresponding to the at least one battery detect signal to the “

on”

state when in the active state; and

an ultra-low power auxiliary power supply which provides power from the AC source to the battery detect circuit of each pocket circuit to detect the presence of the rechargeable battery and to the ultra-low power management circuit, which responsive to the detection of the rechargeable battery by at least one battery detect circuit, enters an active state and enables the off-line switched power supply to the “

on”

state and the charge controller of each pocket circuit corresponding to the at least one battery detect circuit to the “

on”

state.

15. The multi-pocket battery charger of claim 14, wherein the DC regulator is a step down buck converter.

16. A power control circuit, comprising:

an off-line switched power converter controllable to either an “

on”

state or an “

off”

state responsive to a switch signal and having a transformer defining a primary side and a secondary side, the primary side configured to couple to an AC source and having a feedback receiving circuit which receives feedback from the secondary side, the secondary side configured to provide electrical output to a removable load when the off-line switching power converter is operated in the “

on”

state;

a regulator circuit on the secondary side of the off-line switched power converter which is controllable to either an “

on”

state or an “

off”

state responsive to an enable signal and which provides the feedback to the feedback receiving circuit to regulate the electrical output when in the “

on”

state;

an ultra-low power inverter having a primary side on the secondary side of the off-line switched power converter and a secondary side on the primary side of the off-line switched power converter, the ultra-low power inverter controllable to either an “

on”

state or an “

off”

state responsive to an enable signal and providing the switch signal to the off-line switched power converter when in the “

on”

state;

a load detection circuit on the secondary side of the off-line switched power converter responsive to the presence of the removable load and providing a load present signal when the removable load is present;

an ultra-low power management circuit on the secondary side of the off-line switched power converter controllable to either an “

on”

state or an “

off”

state responsive to the load present signal and configured to provide the enable signal to the regulator circuit and ultra-low power inverter upon turning on; and

an ultra-low power auxiliary power supply having a primary side coupled to the AC source and a secondary side which provides power to the regulator circuit, ultra-low inverter, load detection circuit, and ultra-low power management circuit.

17. The power control circuit of claim 16, wherein the removable load is a rechargeable battery, the regulator circuit is a charge regulator circuit which controls the electrical output of the off-line switched power converter to recharge the rechargeable battery according to a charge regime.

18. The power control circuit of claim 16, wherein the primary side of the off-line switched power converter comprises

a rectifier bridge which rectifies AC from the AC source and provides a positive and a negative output;

a bulk filter capacitor and a switching control circuit coupled between the positive output of the rectifier bridge and a common node; and

a switch transistor coupled between the common node and the negative output of the rectifier bridge and having a gate coupled to the secondary side of the ultra-low power inverter to receive the switch signal and electrically coupled the common node to the negative output of the rectifier bridge when the switch signal is present, and decouple the common node from the negative output of the rectifier bridge otherwise.

19. The power control circuit of claim 18, wherein the switch signal output from the secondary side of the ultra-low power inverter further biases the feedback circuit on the primary side through a blocking diode.