LED lighting device with chopper circuit and dimming control method

• US 8,664,883 B2
• Filed: 07/20/2011
• Issued: 03/04/2014
• Est. Priority Date: 07/20/2010
• Status: Expired due to Fees

• Current Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Inventors: Hiramatu, Akinori, Mizukawa, Hiromitsu
• Primary Examiner(s): TRAN, THUY V
• Application Number:
  US13/187,321
• Publication Number:
  US 20120019714A1
• Time in Patent Office: 958 Days
• Field of Search: 315/209.R, 315/291, 315/308
• US Class Current: 315/291
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 47/16 by timing means
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

A lighting device is provided for lighting control of an LED module based on an externally provided dimming control signal. A chopper circuit includes a switch coupled across a DC input and an inductor which receives and stores energy when the switch is turned on, and discharges energy to the LED module when the switch is turned off. A control circuit determines a current value to the switch, and compares the current value to a predetermined value. During normal operation, the switch is turned off when the detected current value reaches the predetermined value and turned back on when inductor discharge has completed. During a dimming operation, the normal operation is intermittently disabled in accordance with the dimming control signal. The dimming control signal may be a low-frequency PWM signal, with the lighting output being dimmed as a result of a duty ratio of the PWM signal.

Claims

1. An LED lighting device comprising:

a DC power source having positive and negative output terminals;

a switching element coupled across the output terminals of the DC power source;

an inductor coupled on a first end to the switching element and effective to receive and store energy when the switching element is turned on;

a lighting device output connector coupled to a second end of the inductor and effective to receive a semiconductor light emitting element;

a regeneration diode coupled to the node between the inductor and the switching element and effective to discharge energy stored in the inductor to the output connector when the switching element is turned off;

a current sensor effective to detect current flowing to the switching element; and

a control circuit effective in a normal operation to

receive the detected current value from the current sensor;

compare the detected current value to a predetermined value;

decrease a gate drive signal to turn off the switching element when the detected current value reaches the predetermined value; and

increase a gate drive signal to turn on the switching element when energy discharge of the inductor is completed;

the control circuit further effective in a dimming operation to

receive a dimming control signal, and

intermittently disable the normal operation in accordance with the dimming control signal.

2. The lighting device of claim 1, the control circuit effective in the dimming operation to intermittently disable the normal operation by adjusting the predetermined value in accordance with the dimming control signal.

3. The lighting device of claim 2, the dimming control signal comprising a low-frequency PWM signal, the control circuit effective in the dimming operation to adjust the predetermined value in accordance with a duty ratio of the low-frequency PWM signal.

4. The lighting device of claim 1, the control circuit effective in the dimming operation to intermittently disable the normal operation by shorting a control electrode of the switching element to circuit ground in accordance with the dimming control signal.

5. The lighting device of claim 4, the dimming control signal comprising a low-frequency PWM signal, the control circuit effective in the dimming operation to intermittently disable the normal operation by shorting a control electrode of the switching element to circuit ground in accordance with a duty ratio of the low-frequency PWM signal.

6. The lighting device of claim 5, the switching element comprising a first switching element and the control circuit further comprising a second switching element coupled to the control electrode of the first switching element,

the second switching element effective to receive the low-frequency PWM signal at a control electrode and thereby to short the control electrode of the first switching element to circuit ground in accordance with the duty ratio of the PWM signal.

7. The lighting device of claim 1, the dimming control signal comprising a low-frequency PWM signal, the control circuit effective in the dimming operation to intermittently disable the normal operation by superposing a value larger than the predetermined value to the detected current value in accordance with the duty ratio of the PWM signal.

8. The lighting device of claim 1, the dimming operation comprising first and second dimming control modes, the control mode for a given dimming operation determined based on a comparison of a predetermined dimming output level to a current lighting output level,

the control circuit effective in a first mode to intermittently disable the normal operation by shorting a control electrode of the switching element to circuit ground in accordance with the dimming control signal, and

the control circuit effective in a second mode to intermittently disable the normal operation by adjusting the predetermined value in accordance with the dimming control signal.

9. An LED lighting device for a video camera having a shutter speed, the lighting device comprising:

a DC power source having positive and negative output terminals;

a switching element coupled across the output terminals of the DC power source;

an inductor coupled on a first end to the switching element and effective to receive and store energy when the switching element is turned on;

a lighting device output connector coupled to a second end of the inductor and effective to receive a semiconductor light emitting element;

a regeneration diode coupled to the node between the inductor and the switching element and effective to discharge energy stored in the inductor to the output connector when the switching element is turned off;

a current sensor effective to detect current flowing to the switching element; and

a control circuit effective in a normal operation to

receive the detected current value from the current sensor;

compare the detected current value to a predetermined value;

decrease a gate drive signal to turn off the switching element when the detected current value reaches the predetermined value; and

increase a gate drive signal to turn on the switching element when energy discharge of the inductor is completed;

the control circuit further effective in a dimming operation to

receive a PWM dimming control signal having a frequency set to an integral multiple of an inverse of shutter speed of the video camera, and

intermittently disable the normal operation in accordance with the dimming control signal.

10. The lighting device of claim 9, the control circuit further effective to receive a synchronization signal associated with an exposure period for the video camera, and further to disable the normal and dimming operations based on the synchronization signal.

11. The lighting device of claim 10, wherein the PWM signal is switched in synchronization with the electric shutter of the video camera and energy is provided to the output connector only during the exposure period in synchronization with a timing of the electronic shutter of the video camera.

12. The lighting device of claim 10, the control circuit effective in the dimming operation to intermittently disable the normal operation by adjusting the predetermined value in accordance with the PWM dimming control signal.

13. The lighting device of claim 10, the control circuit effective in the dimming operation to intermittently disable the normal operation by shorting a control electrode of the switching element to circuit ground in accordance with the PWM dimming control signal.

14. The lighting device of claim 13, the switching element comprising a first switching element and the control circuit further comprising a second switching element coupled to the control electrode of the first switching element,

the second switching element effective to receive the PWM signal at a control electrode and thereby to short the control electrode of the first switching element to circuit ground in accordance with the PWM signal.

15. The lighting device of claim 10, the control circuit effective in the dimming operation to intermittently disable the normal operation by superposing a value larger than the predetermined value to the detected current value in accordance with the PWM signal.

16. The lighting device of claim 10, the dimming operation comprising first and second dimming control modes, the control mode for a given dimming operation determined based on a comparison of a predetermined dimming output level to a current lighting output level,

the control circuit effective in a first mode to intermittently disable the normal operation by shorting a control electrode of the switching element to circuit ground in accordance with the PWM signal, and

the control circuit effective in a second mode to intermittently disable the normal operation by adjusting the predetermined value in accordance with the PWM signal.

17. A method of controlling lighting output for a lighting device mounted on a video camera, the method comprising:

identifying a shutter speed associated with the video camera;

providing the lighting device with a chopper circuit further comprising a switching element and an inductance element, the chopper circuit effective to convert an input DC signal into an output signal for powering a semiconductor light emitting element;

detecting a current value to the switching element;

comparing the detected current value to a predetermined value;

decreasing a gate drive signal to turn off the switching element when the detected current value reaches the predetermined value;

increasing a gate drive signal to turn on the switching element when energy discharge of the inductor is completed, the steps of decreasing and increasing the gate drive signal defining a normal operation for the lighting device;

providing a PWM dimming control signal having a frequency set to an integral multiple of an inverse of shutter speed of the video camera; and

intermittently interrupting operation of the switching element in accordance with the PWM dimming control signal, the interrupting step defining a dimming operation for the lighting device.

18. The method of claim 17, further comprising the steps of:

receiving a synchronization signal associated with an exposure period for the video camera; and

disabling the normal and dimming operations based on the synchronization signal,

wherein the PWM signal is switched in synchronization with the electric shutter of the video camera and energy is provided to the output connector only during the exposure period in synchronization with a timing of the electronic shutter of the video camera.

19. The method of claim 17, the step of intermittently disabling the normal operation further comprising adjusting the predetermined value in accordance with the PWM dimming control signal.

20. The method of claim 17, the step of intermittently disabling the normal operation further comprising shorting a control electrode of the switching element to circuit ground in accordance with the PWM dimming control signal.