Power converter for a configurable light-emitting diode driver

• US 8,664,888 B2
• Filed: 09/10/2012
• Issued: 03/04/2014
• Est. Priority Date: 10/07/2009
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Nuhfer, Matthew W., Shearer, Thomas M., Chitta, Venkatesh, Iyer, Kartik
• Primary Examiner(s): Chang, Daniel D
• Application Number:
  US13/608,345
• Publication Number:
  US 20130020964A1
• Time in Patent Office: 540 Days
• Field of Search: 315/291, 315/254, 315/297, 315/264, 315/209.R, 315/212, 315/246
• US Class Current: 315/291
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/12 using optical feedback
• CPC Class Codes: H05B 45/18 using temperature feedback
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/397 Current mirror circuits
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix
• CPC Class Codes: H05B 47/155 Coordinated control of two or more light sources
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A converter for an LED driver for an LED light source. The converter has a flyback transformer. The primary receives a rectified AC voltage. A switching transistor is coupled in series with the primary. A controller controls the switching transistor on and off to generate a bus voltage across the secondary and a center tap voltage at a center tap of the secondary. The controller is powered by a first low-voltage DC voltage. A first power supply receives the center tap voltage and generates a second low-voltage DC voltage when the center tap voltage is above a cutover voltage. A second power supply has an output coupled to the first power supply output. The second power supply receives the bus voltage and generates the second DC voltage when the center tap voltage is below the cutover voltage.

Claims

1. A power converter circuit for an LED driver for controlling an LED light source, the power converter circuit comprising:

a flyback transformer having primary and secondary windings, the primary winding operable to receive a rectified AC voltage;

a flyback switching transistor coupled in series with the primary winding of the flyback transformer;

a flyback controller for controlling the flyback switching transistor to be conductive and non-conductive to generate a bus voltage across a secondary winding of the flyback transformer and a center tap voltage at a center tap of the secondary winding, the flyback controller powered by a first low-voltage DC supply voltage;

a first power supply operable to receive the center tap voltage and to generate a second low-voltage DC supply voltage at an output when the center tap voltage is above a cutover voltage; and

a second power supply having an output coupled to the output of the first power supply, the second power supply operable to receive the bus voltage and to generate the second DC supply voltage when the center tap voltage is below approximately the cutover voltage.

2. The power converter circuit of claim 1, further comprising:

a linear regulator operable to receive the second DC supply voltage and to generate a third low-voltage DC supply voltage.

3. The power converter circuit of claim 2, further comprising:

a flyback power supply coupled to a supply winding of the flyback transformer and operable to generate the first DC supply voltage.

4. The power converter circuit of claim 3, further comprising:

a startup power supply operable to receive the rectified voltage and to generate the first DC supply voltage before the flyback controller starts up.

5. The power converter circuit of claim 4, wherein the startup power supply comprises a cat-ear power supply.